wire rope assy in stock

Each use for a custom wire rope cable assembly has its own unique purpose.  We can assist you in designing a custom cable assembly to fit your specific needs.

Tyler Madison, Inc. specializes in cable size from 3/64" - 3/8" in diameter and 270 lbs. - 14,400 lbs. in breaking strength.  We will put our years of experience to work in helping you design and produce exactly what you need.  We have manufactured quality custom wire rope cable assemblies for leading companies in the following industries:Aerospace

Tyler Madison is an industry leading manufacturer of wire rope cable assemblies and custom wire and cable. Our knowledge and experience give us the capability to manufacture standard and custom wire rope assemblies and products for a variety of industrial clients. With in-house engineering and design services, you can get the exact kinds of wire rope assemblies and steel wire cable products that you are looking for from one place at an affordable price. Call us today to find out what types of cable assemblies we can do for you!

U.S. Rigging has been successfully manufacturing wire rope assemblies for over 30 years. We are specialists who have produced assemblies for countless applications. Our shop is equipped to handle the simple or the complex, from 1/32” to 1/2” wire rope. Our testing and quality control has been surveyed and approved by the U.S. Department of Defense, aerospace contractors and commercial OEMs throughout the United States.

SWR manufactures high quality wire rope assemblies for a wide variety of applications. All assemblies are manufactured in-house by our fully trained engineers with each assembly being supplied with full traceability and test certificates in line with our ISO9001 Quality Management System.

Our standard production encompasses wire rope slings and assemblies from 0.5mm through to 32mm diameter, in galvanised, stainless steel and plastic covered wire rope. Including the equipment to produce bespoke solutions to your specific requirements. Whilst we produce assemblies to order, above are some of the standard ranges readily available from stock.All materials are fully traceable and we have our own in-house proof load and destruction testing facility.

The breaking strength of new wire rope should be 5 times the size of the largest load for lifting application and 3 times the size of the largest load for pulling applications.

Wire assemblies are also useful in motion control and mechanical automation applications for not only lifting but pulling and support as well. Wire rope assemblies allow for the incorporation of wire cables into machinery or other equipment for use improving connectivity and versatility and to prevent damage, such as fraying, to the rope mechanisms.

The capacity of a given system is determined by the type and placement of wire rope fittings in the assembly. Common fittings include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins. The utility and added security afforded by wire rope assemblies allows their use in both commercial and residential arenas in addition to their traditional applications in the industrial sector.

As cables for heavy-duty hoisting vary considerably from those used to support a home shelving unit, it is vital that the intended use be considered when selecting the proper assembly. Wire rope manufacturers often provide a range of wire fitting options in order to accommodate the many different uses for the cables.

While specific fittings and terminations are achieved through various metal stamping, die cutting, or swaging techniques, the process of wire rope making is fairly uniform, though specifics will vary.

Wire ropes comprise the base or body of every assembly, these are the lengths of stranded wire cable that run between two fittings or pieces of equipment. Each rope consists of three main elements. Cold drawn metallic filaments are twisted or braided into strands which are in turn helically wrapped around a core, which may be metal or fiber based. The number of strands per cable and filaments per strand are used to identify wire ropes as are the lay or style in which each component was assembled.

Fittings and wires are commonly made of the same materials; most popular are durable metals. Steel and stainless steel, titanium, nickel alloys, and other metals are selected based on specific properties such as resistance to wear and corrosion, tensile strength, and weight to strength ratios.

Further considerations for wire rope assemblies include diameter, length, flexibility, difficulty of flattening, temperature resistance, and average lifespan.

We stock well over 2,000,000 feet of wire rope in our various locations … ready for immediate delivery! We provide wire rope assemblies, and manufacture bridge cables, crane cables, steel mill cables, and thousands of OEM assemblies.

The Tractel 20,000 Pound 7/16 Inch Wire Rope Assembly with Hook and Welded Tip is an integral component of nearly every hoist and winch by Tractel. Selecting the correct wire rope and following a routine maintenance and inspection program will ensure that your hoists operate efficiently for many years.

Using maxiflex wire rope in all manual and powered hoists will ensure the highest level of performance for your equipment. Maxiflex wire rope is specifically developed and constructed for use in Tractel products. Proper selection will ensure the maximum possible wire rope service life.

Continental Cable employs 65 people specializing in the manufacture of custom mechanical wire rope cable assemblies. Other product lines include stainless steel and galvanized aircraft cable, a complete line of cable related hardware and tools and plastic coated cable.

Wire rope is technically defined as multi-wire strands laid geometrically around a core while also used more generally as a term to classify multiple product families including aircraft cable, coated aircraft cable, general purpose wire rope, strand, rotation resistant wire rope, compacted/swaged wire rope, and cable laid wire rope.

Aircraft cable does not fit the definition of wire rope in the strictest sense as it does not have an independent core, but rather a strand core, in which the center is one of the strands that is laid with the outside strand layers. Aircraft cable is available in diameters 3/8" or less with breaking strengths similar to that of equal diameter independent wire rope core (IWRC) and is available in stainless steel and galvanized steel.

Wire rope can be galvanized via three processes. Listed from least corrosion-resistant to the most corrosion-resistant, they are electro-galvanizing, hot-dip galvanizing, and drawn-galvanizing. In addition to being the most corrosion-resistant types of galvanized wire rope, drawn-galvanized has another added benefit which is a breaking strength that is the same as bright wire rope does. Electro-galvanized and hot-dip galvanized wire rope have breaking strengths that are approximately 10% lower.

Wire rope is specified by the number of strands in the rope, the number of wires in each strand, and a description of the core’s material of construction. For example, the notation “6x7 FC” means that the rope has six strands with seven wires in each strand and a fiber core. Commonly used core designations include FC (fiber core), independent wire rope core (IWRC), wire strand core (WSC), and poly core (PC).

There are two elements to wire rope lubrication, the core, and outer strands. IWRC wire rope always has a lubricated core (unless specially ordered as otherwise). Bright wire rope always has lubricated outer strands.  Galvanized wire rope can be manufactured in either dry finish or lubricated with respect to the outer strands.  Typically stainless steel wire rope is manufactured with a lubricated IWRC and dry finish outer strands.

Custom manufacturer of stainless steel wire for the automotive, medical, orthodontics, jewelry, oil and gas, temperature control, electronics, spring making, aerospace and fishing industries. Cables, guidewires, thermocouples, retainer wire and safety lock wires are also available.

Manufacturer and distributor of wire rope cable assemblies. Coated, aircraft, independent or fiber core, bridge, rotation resistant, compacted or swaged, cable laid, strand and galvanized cables are also offered. Serves the transportation, mining, railroad, construction, architectural, fitness, automotive, marine, OEM, military, display, signage, lighting, security and recreation industries.

Custom manufacturer of cable assemblies for the automotive, medical, electrical, electronics, power generation and computer and electronics industries. Capabilities include wire harnesses, automotive parts, consumer electronics, customized cables, home appliance, medical device, miniature, stainless steel wire rope, power controls and signals. Additional services such as reverse engineering, CAD/CAM design, drafting, label printing, quality inspection, kitting, 3D printing, scanning and prototype design provided. Low to high volume production offered. Blanket orders accepted. RoHS and REACH compliant. UL listed.

Manufacturer and distributor of standard and custom 304 or 316 stainless steel wire rope cable assemblies. Medium-to-high tensile strength cable has seven strands made up of nineteen wires in each strand. Stock items available.

ISO 13485 & AS 9100 certified manufacturer of standard & custom cable assemblies including stainless steel wire rope cable assemblies. Capabilities include automated electro-cutting & shearing, swaging, coiling, welding, engraving, passivation & ultrasonic cleaning, packaging, bar-coding & labeling. Wire rope cable assemblies are used in applications including aircraft, aerospace, truck/automotive, medical & lift. Services include design engineering, machining, testing, assembling & inventory management. JIT delivery available.

Manufacturer of standard and custom wire rope assemblies for the agricultural, automotive, construction, lighting, marine, medical, military, railroad and security industries. Dia. ranges up to 1/2 in. Capabilities include CNC machining, cutting, hydroforming, swaging and zinc die casting. ASTM tensile testing services are also provided. Most items available in stock.

Manufacturer and designer of standard and custom wire rope cable assemblies. Various configurations, cable constructions, materials and cable coatings are available, including steel and stainless steel material with coatings including PVC, nylon, PTFE, and more. Industries served include transportation, material handling, military and defense, aerospace, automation and medical. ISO 9001 Certified.

Manufacturer of standard and custom stainless steel wire rope cable assemblies including lanyards. Available with 6 in. to 12 in. length with 0.047 in. wire dia. Features include coiled wire, stop balls, hooks and yokes. Capabilities include CNC Swiss machining, light assembly and molding. Secondary services include drilling, tapping, shaving, pointing, bagging, pad printing, hot stamping, private labeling and retail packaging. Stock items and 24 hour services available.

Custom manufacturer of stainless steel wire rope cable assemblies. Stainless steel wire rope cable assemblies include bronze bushings, aluminum sleeves, threaded studs & plugs, molded & stamped eyes, nylon balls, thimbles & ball shanks.

ISO 9001:2008 certified. Manufacturer & distributor of standard & custom stainless steel wire rope cable assemblies. Testing capabilities include tensile, proof-load, hardness, torque shear, failure analysis, hydrogen embrittlement, magnetic permeability, rotational capacity & fatigue, adhesion & bend testing. Other capabilities include kitting, assembly, custom labeling & barcoding. Industries served include OEM (original equipment manufacturer), MRO (maintenance, repair & overhaul), tower & pole, petrochemical, structural steel, metal building, water utility & wind energy. Meet ANSI/ASME, ASTM & military specifications. JIT delivery.

Lean manufacturing capable custom manufacturer of molded cable assemblies including stainless steel wire rope cable assemblies. Types include coaxial wire, discrete wire, flat ribbon, power cord, patch cord and GPT/UL/PTFE cable assemblies. Types of coaxial cable assemblies such as semi-rigid, conformable, R.F., video cable assemblies are available. Capabilities including butt splicing, hot stamp marking, automatic and manual cutting, CAD designing, in-house tooling and E.D.M tooling. Products are UL listed. JIT delivery and Kanban services available.

Custom manufacturer of cable adapters. Types include DB25, DB15, DB9, RJ45, RJ12, RJ11 and centronic adapters. Various industries served include government, electronics, construction, education, manufacturing, medical, OEM, wireless, military, transportation and retail. RoHS compliant.

Distributor of wire rope products and assemblies. Product include cables, rope, fittings, reels, and assembly hardware. Serves the architectural, drilling, elevator, marine rigging, mining, agriculture, railroad, and oil and gas industries, as well as crane, winching, rigging, and general engineering applications.

ISO/TS 16949 registered manufacturer of stainless steel wire rope cable assemblies including control & O.E.M. mechanical cable assemblies up to 3/8 in. dia., miniature cable assemblies, remote actuation systems with a wide range of actuators, operators & custom cable controls, light & medium duty standard & custom push-pull/pull-pull controls. Complete design, tooling, molding & testing services available.

ISO 9001:2000 certified manufacturer & distributor of stainless steel wire rope cable assemblies including wire rope slings. Synthetic slings & chain slings are also available. Types of synthetic slings include eye & eye nylon slings, endless nylon slings & endless single path polyester fiber round slings.

Custom manufacturer & distributor of wire rope cable & cable assemblies made from stainless steel. Specifications of wire rope cables include 1/4 in. to 1/2 in. dia., 2.94 tons to 11.50 tons strength & 0.460 lbs. weight. Wire rope cable assemblies are available with internal lubrication & high carbon steel wire. Wire rope cable assemblies are suitable for general purpose applications.

Architectural, mechanical & structural assemblies from 1/32 in. to 1-1/8 in. diam aircraft cable & wire rope. Galv, stainless, bright, nylon & plastic coated. Wide assortment of hardware. Rotary & hydraulic.

Custom fabricator & stocking distributor of wire rope cable assemblies made from stainless steel. Cable assemblies are available with turnbuckles, hooks, swivels, snap hooks, stake eyes, clevises, ball shanks, threaded studs, sleeves & stops, thimbles, loops, custom & ball fittings, links, wire rope clips & shackles. Cables assemblies are suitable for aerospace, petrochemical, building & construction, mining, recreational goods, automotive, consumer goods & marine industries.

Distributor of industrial rigging hardware & supplies including wire rope cable assemblies & stainless steel wire rope cable assemblies. Architectural railings & sail boat life lines & standing rigging.

Woman-owned HubZone certified custom manufacturer of stainless steel wire rope cable assemblies. Types of assemblies include cable harness assemblies, lanyard assemblies, sub-assemblies and mechanical assemblies of all kinds. Cable harness assemblies range from cut, strip & terminated wires to complicated harnesses assembled on custom fixtures. Lanyard assemblies are available in up to 1/8 in. cable with test capacities up to 2,000 lbs. ISO/TS 16949-2002 compliant.

Manufacturer & distributor of rigging equipment & supplies including domestic & imported wire rope, blocks, tackle, cable, sleeves, wire rope slings, rigging & logging hardware, chain & wire rope slings in stainless & galvanized steel.

Brewer Titchener, Bridon-American, CM, CM, Continental Western, Crosby, Esco, Johnson, Laclede, Letellier, MSI, MacWhyte, Miller, Morse Starrett, Muncy, Newco, Ropemaster Skookum, Samson, Thern, Ulven, WRCA, Weissenfels, Wolf

Woman-owned manufacturer of standard & custom wire rope mechanical assemblies including stainless steel wire rope assemblies. Cable assemblies are available in push-pull types. In-house capabilities include designing, engineering, prototyping, packaging, hot stamping & pull testing for cable strength. Industries served include aerospace, aircraft, appliances, automotive, boating, electronic, furniture, farm equipment, lawn & garden, lighting, machinery, medical, security & sporting goods.

ISO 9001:2008/HUBZone certified custom manufacturer of wire rope cable assemblies made from stainless steel. Other products include control panels, power & battery cables, wire harnesses & subassemblies. Various applications include telecommunication & network infrastructure, transportation, recreational vehicles, motion & control manufacturing, heating/cooling (HVAC), electronics, energy & healthcare & medical, food service & pharmaceutical automation equipment. Kan Ban/JIT manufacturing. CSA approved. RoHS compliant. UL listed.

Make Suncor Stainless your one-stop-shop for all your custom wire rope assembly needs. We stock a large variety of stainless steel wire rope and swage components to provide a quick turnaround on large and small custom assemblies for architectural, marine, industrial and military applications.

Suncor offers a variety of wire rope options and swage components to fit any project. We provide these services so you don’t need to make the large invest in the machinery required. Our capabilities also include the ability to swage large wire rope diameters.