wire rope clips how to use in stock

While these clips are not designed to be used in an overhead lifting situation (swage sleeves should be used instead), wire rope clips are heavy-duty wire rope clips that used for sustaining overhead loads. Examples include guy lines, support lines, scaffolding, etc.

U.S. Cargo Control offers two types of clips: standard (or U-Bolt) and fist-grip (or "double saddle"). Our line includes high-quality clips that work for any situation, including:

Install the first clip at the dead end side of the rope. The "U" side of the clip must always cover the dead end of the rope, and the "saddle" side of the clip on the live end of the rope. Place the nuts of the clip and tighten them using a torque wrench.

Next, apply the second clip and place it as close to the eye loop as possible. Same application for the clip. Tighten the nuts of the clip with a wrench. (If you"re planning on using more than two clips, do not tighten the nuts on the clip.)

Place more clips on the rope if you need more than two on the wire rope. Be sure to space them evenly between the end clips. Finally, tighten the end clips and apply tension to reach the recommended torque for the wire rope.

Wire rope clip is otherwise known as a wire rope clamp, wire cable clamp, wire clamp, wire clip, U-bolt, etc. It is widely used for making eye-loop connections or join two wire rope cable ends together. The traditional styles of wire rope clips usually have three components: a U-shaped bolt, a forged or cast iron saddle, and two nuts.

The wire rope clips are available in a range of sizes and finishes, while you can easily find the difference from the appearance, traditional wire clips with u bolt, saddle and nuts, fist grip, stamped cable clamp.

Cast and malleable wire rope clips can only be used under light duty loads applications with relatively light loads, such as handrails, fencing, guard rails, etc.

While the drop forged wire rope clip variety is recommended for important, critical or sustaining overhead loads, such as guy lines, support lines, scaffolding, etc. The drop forged wire rope clips can be used in critical suspending, guying, and tie-down applications for the die forging process make them strong and more durable and the heating and hammering steps make their structure to be consistent and conform to the shape of the forged item.

Simplex and duplex cable clamps are also known as single stamped wire clip and double stamped cable clip are composed of stamping plate, saddle, and bolts, feature an aesthetic design, used for outdoor light duty applications.

Wire rope clips are available in a variety of materials and finishes but basically three types of materials, carbon steel, cast, malleable iron, and stainless steel.

Carbon steel wire rope cable clamps are galvanized, or hot dipped galvanized, the galvanised metal wire clamp has an added zinc layer to prevent rusting and protect against scratching and the addition of carbon corresponds with an increase in the hardness and strength of wire rope cable clamps. G, but stainless steel wire rope clamps are the best choice for corrosion-resistant applications that can be used for saltwater environments.

Commonly wire rope clamp installation is very simple, there’s a well-known saying can help you remember how to attach wire rope clips, that reads “never saddle a dead horse.” Just follow the recommendation ways:

Keep three or more wire rope clips attached at the end of the wire rope dead end, space between each wire rope clip should be at least 6 times the wire rope diameter.

You can see the correct and incorrect ways of installation from the following pictures and find how many wire rope clips to use at one wire rope loop.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

My name is William Yang, I’m the business manager of Hilifting. I have been in Rigging industry for more than 10 year. Feel free to contact us. I’m happy to provide you the best service and products.

Wire rope is an extremely versatile mechanical device that can be used to help support and move an object or load. Whether for use on cranes or for other lifting applications, it’s important to have a solid understanding of the rigging components that are being used to attach to and lift a load.

As a rigger or end-user of wire rope, it’s necessary to understand the types of wire rope end termination, or treatments that can be used at the ends of a length of wire rope—one of the most common being wire rope clips.

Wire rope clips can be used to form a load bearing eye at the end of a cable or wire rope, or to connect two cables together with a lap splice. Wire rope clips are popular because they can be installed in the field and provide 80-90% efficiency of the rope breaking strength, depending on the diameter of the wire rope.

As a general guideline, they are NOT to be used for making slings, as ASME B30.9 Slingsstandard states: “Mechanical wire rope terminations requiring periodic adjustment to maintain efficiency shall not be used to fabricate slings.”

There are two main types of wire rope clips—U-Bolt and double saddle clips. U-Bolt wire rope clips are the most common and may be made of forged or malleable metal.

This type of wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

The base of the wire rope clip is made from forged steel. Forged clips are heated and hammered into the desired shape—resulting in a consistent grain structure in the steel. Forged wire rope clips are used for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc. The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

Unfortunately, it is not uncommon to see a wire rope clip applied incorrectly. Some of the most common mistakes include:Not torquing to the manufacturer’s expectations

Wire rope clips require the use of a torque wrench in order to function properly. Torquing the nuts on the clips too much or too little can cause the clip to fail. If the clip is over-torqued, it could damage the threads of the wire rope. If the clip is under-torqued, the holding power of the clip is diminished and the wire rope could slip through.

There are a minimum number of clips required for use related to the wire rope diameter. Using less than the number of specified clips could result in decreased efficiency and possible failure.

Depending on the number and size of the wire rope clips, there is a proportional amount of space required between the placement on each clip on the rope.

There are two sides of a U-Bolt style wire rope clip: the saddle and the U-Bolt. When securing a wire rope eye, it is important to place the clip on the correct end of the rope.

A saying commonly used in rigging to help remember this is: “Never saddle a dead horse!” In other words, never put the saddle on the dead end of the rope.

The turnback is the portion of the wire rope eye that runs from the end of the bearing eye to the live end. Having less than the suggested amount of turnback will decrease the efficiency of the wire rope eye and could lead to failure.

It is important to be sure you are using the correct wire rope clip—forged or malleable wire rope clips—for the application. Malleable clips can only be used for non-critical uses, such as tension rope to form a perimeter around a parking lot.

If the use is critical—an application where, if there is a failure, you have potential injury or loss of life or damage to property—a forged clip must be used.

The clip size used—whether it be 1/8”, 3”, or otherwise—must match the diameter size of the wire rope. If it doesn’t, the wire rope could slip out of the clip.

After installing clips, it is necessary to regularly cycle the rope and retighten the clips. Monitoring the torque on the nuts is important, as they will loosen over repeated use.

Basic steps for installing a wire rope clip include:First, wrap the wire rope around the thimble or to form the eye, and turn back the correct amount of rope—as specified by the manufacturer.

Apply the first wire rope clip at the end of the dead end, with one base width of space. Use a torque wrench to tighten the nuts on the wire rope clip.

When applying the second clip (if required), place it as close to the eye loop or thimble as possible. Again, be sure to properly tighten the nuts of the clip with a torque wrench.

Wire rope clips are a common and necessary piece of rigging hardware when it comes to using wire rope and forming end terminations. They are used to form a wire rope eye or to connect two cables together. It’s important to understand how to correctly install a wire rope clip, as incorrect installation leads to decreased efficiency in the wire rope assembly.

Wire Rope Clips can have lots of helpful uses – they are a simple fitting that can be easily used in the field or shop.  Sometimes called a u-bolt or u-bolt clip, they can be used to join two wire rope ends together, make an eye for a pulling application, or to secure the loose end of a wire rope after a wedge socket (or other appropriate device) has been used to terminate a crane’s hook.

But using clips to create wire rope slings for overhead lifting is NOT one of their many uses. Did you know that not only is it a poor rigging practice to fabricate slings in this manner, in the U.S. it is against the law?

ASME B30.9 states that wire rope clips shall not be used to fabricate wire rope slings, except where the application of slings prevents the use of prefabricated slings.

ASME B30.9 states wire rope clips shall be drop-forged steel of single saddle (u-bolt) or double saddle clip. Malleable cast iron clips shall not be used.

Why these restrictions? Wire rope clips diminish the working load limit of the wire rope to generally about 70-75% of its original strength.There are better and more efficient ways to fabricate slings for overhead lifting.

For situations where use of wire rope clips are approved, it’s important to remember the proper way to install the clips. Incorrect installation can reduce the working load limit by 40% or more. The easiest thing is to remember, “never saddle a dead horse.”

The saddle of the clip is the piece that the U bolt fits into. The dead end of a wire rope is the end of the eye that contains the cut side. The U bolt should always be in contact with the dead end, while the saddle should be on the live end.

In addition, for clips to work properly and gain their design efficiency, the proper number of clips is required and the nuts must be torqued as prescribed by the manufacturer. For more information on proper installation, check out this video from the Crosby Group.

If you have more questions on wire rope clips, comment below. Remember that Safety through Education is more than just our motto, it is our guiding principle. If you need training on proper application on any other rigging hardware, reach out to us. We are here for you.

If you are interested in a Wire Rope Clip, you have come to the right place. We offer U-Clips made with stainless steel or galvanized steel. These clamps are used to apply terminations on a cable assembly.

If you are looking for swage sleeves, which fulfill similar functions, we also have those available in their own category. However, if you are interested in picking up some Wire Rope Clips, we have prepared some information that you should find useful.

As we mentioned before, Wire Rope Clamps are used for a similar function to their not-so-distant cousin, the swage sleeve/ferrule. They are used to establish dead-ends and eyes at the end of a wire cable.

While using a clip may decrease the breaking strength of a rope slightly more than a swage would, there are a few advantages over swages. A Wire Rope Clip can be removed and even reused without much wear. This makes clips ideal for less permanent fixes.

When a clip is installed properly, the decrease in the breaking strength of the wire. Eyes installed with Cable Clips will maintain 80-90% of their strength. However, when a clip is not installed properly, the decrease in breaking strength will be much more significant.

Since we just discussed the importance of installing a wire clip properly, let’s talk about what you will need to get this kind of job done. If you already work with wire cables, chances are you already have everything you need.

For the most part, Galvanized Steel is a little easier on your wallet than Stainless Steel and it will take a lot of abuse without much damage to show. However Galvanized Steel is not quite as strong as Stainless Steel and it can’t be used in jobs where the rope may be exposed to saltwater or excessive moisture.

When you are choosing your wire cable, there is a general rule of thumb. Large wires generally stand up very well to abrasion but are not as resistant to fatigue as smaller wires. The size of the rope will help to determine both its strength and flexibility.

Steel Cable Clamps are used in a wide variety of applications. They can be used in towing, loading, rigging, agriculture, and household uses just to name a few areas. The key advantage to using Wire Cable Clamps is that they can be used in any application where an eye termination may need to be removed at some point.

US Rigging are a manufacturer and master distributor of climbing ropes, fall protection equipment, and industrial rigging equipment located in Santa Ana, California. This Orange County based company is proud to provide American Made products with both safety and service in mind. US Rigging has a legacy lasting over 40 years and are known for operational excellence.

We offer a variety of Wire Rope Clips to fulfill your needs in rigging, lifting, towing, and heavy construction applications. These Cable Clips are designed to reliably splice wires with dead-end eye terminations. They are perfect for applications where you need to apply terminations that can be removed.

-Select-AfghanistanAlbaniaAlgeriaAmerican SamoaAndorraAngolaAnguillaAntigua and BarbudaArgentinaArmeniaArubaAustraliaAustriaAzerbaijan RepublicBahamasBahrainBangladeshBelarusBelgiumBelizeBeninBermudaBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBritish Virgin IslandsBrunei DarussalamBulgariaBurkina FasoBurundiCambodiaCameroonCanadaCape Verde IslandsCayman IslandsCentral African RepublicChadChileChinaColombiaComorosCongo, Democratic Republic of theCongo, Republic of theCook IslandsCosta RicaCroatia, Republic ofCyprusCzech RepublicCôte d"Ivoire (Ivory Coast)DenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFalkland Islands (Islas Malvinas)FijiFinlandFranceGabon RepublicGambiaGeorgiaGermanyGhanaGibraltarGreeceGreenlandGrenadaGuamGuatemalaGuernseyGuineaGuinea-BissauGuyanaHaitiHondurasHong KongHungaryIcelandIndiaIndonesiaIraqIrelandIsraelItalyJamaicaJapanJerseyJordanKazakhstanKenyaKiribatiKorea, SouthKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLiechtensteinLithuaniaLuxembourgMacauMacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMayotteMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMontserratMoroccoMozambiqueNamibiaNauruNepalNetherlandsNetherlands AntillesNew ZealandNicaraguaNigerNigeriaNiueNorwayOmanPakistanPalauPanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalPuerto RicoQatarRomaniaRwandaSaint HelenaSaint Kitts-NevisSaint LuciaSaint Pierre and MiquelonSaint Vincent and the GrenadinesSan MarinoSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSpainSri LankaSurinameSwazilandSwedenSwitzerlandTaiwanTajikistanTanzaniaThailandTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTurks and Caicos IslandsTuvaluUgandaUnited Arab EmiratesUnited KingdomUnited StatesUruguayUzbekistanVanuatuVatican City StateVietnamVirgin Islands (U.S.)Wallis and FutunaWestern SaharaWestern SamoaYemenZambiaZimbabwe