wire rope connectors and tensioners manufacturer

Each use for a custom wire rope cable assembly has its own unique purpose.  We can assist you in designing a custom cable assembly to fit your specific needs.

Factors to Consider When Designing A Cable AssemblyWhen it comes to cable assembly design, a number of factors need to be considered such as work load, abrasion, cycle life, and flexibility, environment, cost and safety.

Tyler Madison, Inc. specializes in cable size from 3/64" - 3/8" in diameter and 270 lbs. - 14,400 lbs. in breaking strength.  We will put our years of experience to work in helping you design and produce exactly what you need.  We have manufactured quality custom wire rope cable assemblies for leading companies in the following industries:Aerospace

Tyler Madison is an industry leading manufacturer of wire rope cable assemblies and custom wire and cable. Our knowledge and experience give us the capability to manufacture standard and custom wire rope assemblies and products for a variety of industrial clients. With in-house engineering and design services, you can get the exact kinds of wire rope assemblies and steel wire cable products that you are looking for from one place at an affordable price. Call us today to find out what types of cable assemblies we can do for you!

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases, and more.

The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation, and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins.

When used for heavy duty lifting, pulling, or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change toolkits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range of wire fitting options as well in order to accommodate the many different uses for the cables.

Fittings function by creating an endpoint to which other apparatus may more easily be affixed or which simply preserves the integrity of a given cable by preventing fraying, a common problem for unfitted stranded wire ropes. As aforementioned, the specifics of a fitting vary greatly as does their construction, shape, and size, all of which should be carefully considered in regards to their intended use.

Swaging, metal stamping, and die cutting are commonly used to create the metal forms needed for wire rope assemblies. Swaging involves compressing and deforming materials to achieve a permanent connection or bonding. While stamping and cutting are used to create additional hardware, swaging is performed when no additional hardware is desired, but instead the fitting requires the rope to be folded back onto itself to create a loop or eye.

Potted or poured sockets use both permanent and affixed elements as the rope end is inserted into a conical cavity that is then filled with molten zinc or an epoxy resin compound.

The materials used to create the fittings themselves vary with application, but often mirror that of the wire rope or cable. Copper, brass, bronze, steel, titanium, stainless steel, and other durable metals are among the most popular.

It is important to consider the integrity of the wire cable itself when selecting and applying a wire fitting as it may alter the strength, length, and dimensions of that particular section of rope.

Fittings known as sleeves and thimbles are often used in complete wire rope assemblies to protect the stranded wire from wear, tear, crimping, bending, pinching, or other damage.

Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.

Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.

Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.

While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”

In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.

Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.

Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.

Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.

One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.

While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.

Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.

When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.

Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.

More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.

Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.

Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.

Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.

Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.

Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.

Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.

Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.

To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.

Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.

Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.

If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases and more. The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs and pins. When used for heavy duty lifting, pulling or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change tool kits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range wire fitting options as well in order to accommodate the many different uses for the cables.

SolutionsOur technical sales teams work closely with you to source, design and produce bespoke solutions for your project or application. We work in partnership with you and pride ourselves on becoming a trusted and integral part of your supply chain that adds value at every stage.

PersonalWe are on hand to personally guide you through the entire process, we translate the jargon, we recommend what’s best, and we are always here in person. No nonsense, just straight talking people who always exceed expectations through our extensive wire rope knowledge and superior service.

Trust & ExpertiseOur international supply network incorporates a wide range of partners with whom we hold long standing relationships; meaning we supply quality assured and fully traceable products all over the globe

In addition to the standard range, SWR supply high quality wire rope fittings for various uses including architectural, marine, yacht rigging and structural applications. SWR"s fittings are sourced from approved factories worldwide and fully supported by test certificates where applicable.

Bring your plans for going camping and hiking with your friends, into actions, with stainless steel rope tensioner. They are specially equipped for expedition purposes. Buy stainless steel rope tensioner and ramp up your outdoor adventure sports. They can prove to be innovative presents for adventure lovers. Tents, backpacks, hiking boots, stainless steel rope tensioner, and many more popular camping and hiking products are there for you at Alibaba.com.

Camping often includes other fun outdoor sports like canoeing, climbing, fishing, etc. Thus, stainless steel rope tensioner will help you go carefree on such camping trips. They can come handy when you are making last-minute holiday plans. stainless steel rope tensioner have always got your back when it comes to making holiday outings. stainless steel rope tensioner come in discrete sizes and designs.

Carrying proper types of equipment like stainless steel rope tensioner while camping and trailing have their own benefits. Add stainless steel rope tensioner to your backpacks and redefine wilderness. Add more thrill to your hiking experiences with them. Quality camping resources are essential so that you don"t end up struggling with their malfunctioning. Alibaba.com offers all sorts of stainless steel rope tensioner to meet your needs. You get the option of procuring personalized camping or hiking accessories too.

Alibaba.com presents you with outstretching variations of stainless steel rope tensioner, so make your choices wisely as per your requirements. Thrilling offers and discounts await retailers, wholesalers, and end-users. Whether you are willing to try skydiving or simply longing to go for river boating, Alibaba.com has got you covered. Get ready to rock your holiday camps. Happy tripping!

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Jakob Rope SystemsJakob Rope Systems is one of the market leaders in the manufacture and supply of top-end, design-forward solutions to industrial and construction-related rope and cable applications in which elegance, simplicity and superlative quality are required.

Now, for more than a century and in over 55 countries, Jakob offers a range of steel rope products to our clients who return time and again seeking a reliable maker and provider of stainless steel wire ropes, rod fasteners, nets and unique fittings, all custom-designed and produced to fit exact specifications. At Jakob, we understand it’s the little details that make the big differences.

Every piece of finished goods leaving our warehouses is put through a stringent testing process to ensure compliance with AISI 316, ISO and DIN standards. Our cable railing, wire mesh, wire ropes, and rods can be used in multiple applications, both indoor and outdoor and at various scales, such as sign stanchions, shelving, as trellises on green walls, safety netting, and even in zoo enclosures.

Jakob and our USA -based team can provide cables and wire netting solutions for any commercial and business application. We take pride in offering custom-made designs to fit our clients’ needs.

Galvanized steel ropes in 11 different thicknesses: 1mm, 1.5mm, 2mm, 3mm, 4mm, 6mm, 8mm, 10mm, 12mm, 14mm and 16mm.Equipped with eyelets, hims, as winches, or forestry rope and set for tensioning.The steel ropes are processed in Germany after the DIN-European standard 13414.

Wire rope meter in 11 different thicknesses: 1mm, 1.5mm, 2mm, 3mm, 4mm, 6mm, 8mm, 10mm, 12mm, 14mm and 16mm.Smoothed in five different constructions: 7x7, 6x19, 7x19, 6x37 and 18x7 Available as a rotary wire rope.All offered wire ropes correspond to the DIN EN 13414-1.

galvanized wire ropes with eyelets in the strengths of 1mm to 16mm according to the specifications of the DIN-European standard 13414-2 made in Germany and optimally suitable for many applications.

Our steel cables with box galvanized steel, high quality and strict DIN specifications pressed in 2mm - 16mm strength.The cheese according to DIN6899 protects the wire rope from the inside to the load absorption point.

galvanized steel ropes tension with the help of firmly connected steel cable clamps or in set with clamps, tensionersand sleep.You will receive the sets both with smoothly cut steel rope as well as with a one-sided shew of the compression.

wire rope with hook in different versions: for light suspensions with snap hooks, as choker rope with high-strength sliding hookFor forstarts, steel cable with hooks and eyelets or as a wire rope for winches.The steel ropes are processed in Germany after the DIN-European standard 13414 and are pressed with carabiner hooks, load hooks or eyelethook of Grade 8.

Our steel cables with rope stopper " are compressed from galvanized steel in 1.5mm - 12mm strength and can be opened with an open end,to be ordered a loop or kausche.The one-sided pressed round clamp according to DIN 13411-3 fulfills the purpose of a stop terminal.

forestry ropes in seven different strengths of 5mm - 16mm.Available as choker rope with high-strength sliding hook, stop rope with hook & loop, as well as with grade 8 Load hook.The steel cables are processed in Germany after the DIN-European standard 13414 and are not highly damaged.

wire ropes for winches in eight different strengths: 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 14mm and 16mm.The wire ropes are made up to a thickness of 8mm annealed, so that fixing in the wind is very easy and easy to use.

Our Rotary wire ropes Get with the construction 18x7 in 5 different strengths. Through the,In opposite directed, strand layers, the wire ropes exert a low torque to an isolated load.The wire rope optimally serves as Hub - or Kranil to lift and depend on appropriate loads.

Labels With a compressed cheese according to DIN 6899 and a glow-separated end in 13 different lengths of 0.5m - 20m, optionally equipped with a wire cable holder and in the strengths of1.5mm - 8mm permanent & fast available.

Wire ropes for garage doors With a compressed cheese to DIN 6899 and a glow-separated end in individual length, optionally pressed with a M10x100 eye screw and in the strengths of 2mm- 5mm permanent & fast available.

Our steel rope sets are equipped with a steel cable and matching clamps, himming and wire ropes.You can choose from both different lengths, different strengths, as well as different equipment.

Our Fuse ropes for the event technique correspond to the BGV-C1 guidelines (security for events and production loads over persons) and can be optimal forLoads of 2kg - 100kg be used.

Our horizontal Rope locking system " SAVEKINGLINE?® corresponds to the DIN EN 795 type C? and serves as fall protection of personsFor the use on high-volume workplaces.The cable locking system is available in variable or defined length.

wire rope for a shoot for three different web lengths: 25m, 50m and 100m.The tension rope is one-sided melted and pressed on one side with a cheaper and equipped with a emergency element.

1. To ensure the material component follows the ASTM standard,ALLWINuse spectrometer to check the raw material before production. Before casting, we check the stainless steel element. After die-cast out, we check aging the casting. We also use spectrometer to check the solid bar before we start to machining it.

Our in stock, ready-to-ship products are available for fabricators and distributors serving the energy sector in North America. Our product offering include solutions for lifting and drilling operations, E&P activities, offshore and onshore, such as Mast Raising Lines, Drill Lines and Sandlines. Contact us today for a quote.