wire rope fitting factory

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases, and more.

The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation, and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins.

When used for heavy duty lifting, pulling, or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change toolkits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range of wire fitting options as well in order to accommodate the many different uses for the cables.

Fittings function by creating an endpoint to which other apparatus may more easily be affixed or which simply preserves the integrity of a given cable by preventing fraying, a common problem for unfitted stranded wire ropes. As aforementioned, the specifics of a fitting vary greatly as does their construction, shape, and size, all of which should be carefully considered in regards to their intended use.

Swaging, metal stamping, and die cutting are commonly used to create the metal forms needed for wire rope assemblies. Swaging involves compressing and deforming materials to achieve a permanent connection or bonding. While stamping and cutting are used to create additional hardware, swaging is performed when no additional hardware is desired, but instead the fitting requires the rope to be folded back onto itself to create a loop or eye.

Potted or poured sockets use both permanent and affixed elements as the rope end is inserted into a conical cavity that is then filled with molten zinc or an epoxy resin compound.

The materials used to create the fittings themselves vary with application, but often mirror that of the wire rope or cable. Copper, brass, bronze, steel, titanium, stainless steel, and other durable metals are among the most popular.

It is important to consider the integrity of the wire cable itself when selecting and applying a wire fitting as it may alter the strength, length, and dimensions of that particular section of rope.

Fittings known as sleeves and thimbles are often used in complete wire rope assemblies to protect the stranded wire from wear, tear, crimping, bending, pinching, or other damage.

Manufacturer of standard and custom wire rope fittings. Types include clevis, eye end, oval eye, drum socket, coupling, stud and antenna fittings. Products available include open body forged clevis/socket, open body double socket forged, closed body machined clevis/socket and closed body machined double socket/clevis turnbuckles, hooks and eye swivels, insulators and replacement sleeves. Capabilities include turning, milling, drilling, tapping, metal fabrication, welding and assembly. Serves the maritime, airport, amusement park, sports stadium, construction, architectural, utility, rigging, military and other industries. Made in the USA.

Engineered and manufactured at our facility, designed to meet all your fitting requirements. Assembly Specialty collaborates with you to design solutions for your most challenging applications and maintains an inventory of standard fittings for immediate delivery.

The majority of wire rope fittings are elements of a complete wire rope assembly designed for a specific task such as motion control or mechanical automation. Wire rope fittings are heavily implicated in a number of industrial processes and equipment such as mining equipment, braking, aircraft cables, levelers, hood latch releases and more. The versatility of fittings renders them essential to industries such as automotive, agriculture, construction, marine, aerospace, transportation and virtually all applications where wire rope is used. Specific examples include clamps, clips, sleeves, links, hooks, forks, eyes, studs and pins. When used for heavy duty lifting, pulling or other activities, fittings are often permanently attached or affixed to a given cable for added durability and security though change tool kits are sometimes available allowing for interchangeable fixtures. Wire rope manufacturers often provide a range wire fitting options as well in order to accommodate the many different uses for the cables.

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

For over 40 years, we have served nearly every industry with top-quality wire rope and cable solutions. Whether you"ve been working with wire rope for years, require a highly specialized solution, or are still searching for what you need, we can help.

In addition to the standard range, SWR supply high quality wire rope fittings for various uses including architectural, marine, yacht rigging and structural applications. SWR"s fittings are sourced from approved factories worldwide and fully supported by test certificates where applicable.

At Carl Stahl Sava Industries, manufacturing a comprehensive family of cable, stainless steel wire rope fittings and tools only explain a portion of what makes us so special as a cable assembly manufacturer. In addition to possessing an ISO 9001:2015 certification, Sava is also FDA and ITAR registered, as well as RoHS and REACH certified. Our wire rope manufacturing process leverages almost 50 years of engineering and manufacturing expertise that customers around the world have grown to depend upon every single day. Additionally, Sava’s sales professionals boast over 100 years of combined technical experience helping organizations just like yours meet the most complex and sophisticated application requirements.

Reliability, experience and exceptional customer service for more than 50 years has made Sandin Manufacturing the leading supplier to the wire rope and cable industry in USA and Canada. With one of the most diverse inventories of bare galvanized and stainless steel wire rope, as well as the ability to extrude numerous thermo-plastic coatings, our capabilities are second to none.

Sandin Manufacturing specializes in custom-designed mechanical cable assemblies. Utilizing our extensive inventory of wire rope fittings in addition to our CNC machining capabilities, we have the ability to fabricate your custom cable solution quickly.

Consider Sandin Manufacturing for Galvanized and Stainless Steel cable, Mechanical Cable Assemblies, Can Conveyor Rope, Coiled Cable Assemblies, Cable Railings, Exercise Cable, and Marine Rigging.

At U.S. Rigging, we offer a wide selection of wire rope and wire rope fittings. Whether you"re in need of hand swagers, wire rope cutters, or wire rope and custom cable assemblies, we offer the best rigging hardware in our DuraBrite™ brand.

Want us to provide your full assembly? Our architectural design team will collaborate with you to understand the cable and wire rope fittings you require for your application.

Once our team have helped to define the perfect components and confirmed the lengths for your wire rope assembly, our expert manufacturing team and in-house rigging team will get to work assembling your bespoke assembly.

Need assistance in specifying your cable requirements and knowing what wire rope fittings to use? Take a look at our guide on How To Order, Measure and Specify Your Wire Rope Assembly.

Large structures and equipment needing stabilization and support require specially-fabricated wire rope products. These assemblies usually fit swaged or poured terminations to wire rope. Assemblies like these used on boom cranes are referred to as either pennant or boom lines. Similarly-made products are also frequently used in structures such as large awnings and support cables for bridges.

The proper application of these types of assemblies requires careful consideration of capacity, length, plane, and type of termination. The capacity of the socketed assembly will be determined by the diameter and grade of wire rope. Trinity Sling offers a wide variety of wire ropes suitable for socketed and threaded wire rope terminations. The length of a socketed or threaded wire rope assembly requires exacting measurements. These usually are ordered in pairs and require length matching. Due to the differences in stretch inherent in different batches of wire rope, it is not recommended that new socketed slings be matched to used assemblies. The lengths will be mismatched under load.

At Trinity Sling we have years of experience with the various types of socket terminations. The terminations most commonly come with one of three types of connections; open socket (female), closed socket (male), and threaded ends. An open socket looks like a fork with a pin that can be inserted to close and secure the end fitting to the opening of the fork. A closed socket has an eye. The eye of the closed socket is designed to accept the pin of the open socket so they can be linked together. Threaded wire rope end fittings can be made with any type of thread pitch or thread length required for the application.

With open and closed socket wire rope terminations the plane of the attachment to the wire rope is also important. The plane of the assembly is determined by the degree relative to each end to which the terminations are attached. Consult the diagram from the Wire Rope Sling User’s Manual for reference to same and opposite planes.

Whether a job requires poured sockets or swaged sockets, well-built assemblies will carry up to 98% of the rated break strength of the rope. Poured sockets are usually set with an epoxy covering the broomed wires inside the socket, while swaged end fittings are attached by forming the shank of the end fitting over the wire rope with a press. Poured socket wire rope end fittings feature flexibility of assembly.

With a properly-trained person and the right equipment, poured sockets can be made in the field. Field installation should not be used in critical or overhead lifting or supporting applications, however, as those applications cannot be proof tested in the field.

As for all products fabricated by Trinity Sling we use only the highest quality materials and industry-recommended manufacturing techniques for our end fittings. Trinity Sling’s high capacity test bed is available for proof loading and recertification of all type of pennant lines and socketed end fittings. Trinity Sling can also offer tagging and asset tracking of each assembly with the InfoChip tagging and tracking system.

With the assistance of our trained sales personnel Trinity Sling can help design and fabricate specialty swaged end fittings to meet your specific needs. Such specialty end fittings are often used in military applications or in specialty manufactured goods. Trinity offers a wide variety of custom and standard fittings to accommodate most any rigging situation. Rigging experts with decades of experience in the industry are available Monday through Friday from 8-5 CST to answer questions, provide quotes, or satisfy hard-to-fill spec requirements for jobs across the U.S. and Canada, often from existing inventory. Call 1-877-589-2404 for more information or to place an order.

Jakob Rope SystemsJakob Rope Systems is one of the market leaders in the manufacture and supply of top-end, design-forward solutions to industrial and construction-related rope and cable applications in which elegance, simplicity and superlative quality are required.

Now, for more than a century and in over 55 countries, Jakob offers a range of steel rope products to our clients who return time and again seeking a reliable maker and provider of stainless steel wire ropes, rod fasteners, nets and unique fittings, all custom-designed and produced to fit exact specifications. At Jakob, we understand it’s the little details that make the big differences.

Every piece of finished goods leaving our warehouses is put through a stringent testing process to ensure compliance with AISI 316, ISO and DIN standards. Our cable railing, wire mesh, wire ropes, and rods can be used in multiple applications, both indoor and outdoor and at various scales, such as sign stanchions, shelving, as trellises on green walls, safety netting, and even in zoo enclosures.

Jakob and our USA -based team can provide cables and wire netting solutions for any commercial and business application. We take pride in offering custom-made designs to fit our clients’ needs.

Tyler Madison has earned its position as a leading custom cable manufacturer of wire rope assemblies through its commitment to quality and customer service. The company always carries an extensive inventory of stock components to meet their customers’ simpler needs. But with an extensive background in wire rope design, the company welcomes the opportunity to design, engineer, and manufacture wire rope solutions to perfectly match its customers’ more specific applications.

Aero Assemblies has over 45 years of experience fabricating wire rope cable assemblies for the aerospace, industrial and commercial industries. From simple to intricate applications, we partner with our customers to fabricate their assemblies to their required specifications using cost effective solutions.

Our team will work with you from your initial design through the prototyping process until the final approval for production is achieved. We can print the unique components required for your small production runs or for rapid proto typing.Wire Rope Options

We can provide AA’s dimensions before and after the crimping process along with other critical data you require to determine the best fitting for your project.

We offer solutions for your Industry.  No application is the same and each may require some modification.   The majority of the cable assemblies we manufacture for our clients are made to their print with customized fittings and components.  Pre-production samples are available during the procurement stage.

There is no such thing as a standard  lanyard or safety cable.  Each application has different requirements such as a loop size, the length or a release point.   We offer a variety of end fittings and components to meet your requirements.

NextControl cables are used in any application where mechanical actuation or mechanical force needs to be used to actuate something between 2 fixed points. There are 4 main components used in the manufacturing of these assemblies. Conduit/Casing, Conduit Fittings, Wire/Wire Rope and Wire Rope End Fittings.