wire rope lug manufacturer

We offer a full line of wire rope and aircraft cable end fittings designed for installation by crimping, clamping, speltering, swageless connectors, or our specialty — machine swaging. Most fitting types are available in a variety of sizes and materials to meet the needs of nearly any application. To complete your assembly, you may also be interested in our wire rope hardware.

Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.

Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.

Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.

While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”

In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.

Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.

Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.

Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.

One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.

While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.

Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.

When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.

Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.

More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.

Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.

Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.

Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.

Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.

Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.

Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.

Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.

To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.

Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.

Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.

If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.

Wire assemblies are also useful in motion control and mechanical automation applications for not only lifting but pulling and support as well. Wire rope assemblies allow for the incorporation of wire cables into machinery or other equipment for use improving connectivity and versatility and to prevent damage, such as fraying, to the rope mechanisms.

The capacity of a given system is determined by the type and placement of wire rope fittings in the assembly. Common fittings include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins. The utility and added security afforded by wire rope assemblies allows their use in both commercial and residential arenas in addition to their traditional applications in the industrial sector.

As cables for heavy-duty hoisting vary considerably from those used to support a home shelving unit, it is vital that the intended use be considered when selecting the proper assembly. Wire rope manufacturers often provide a range of wire fitting options in order to accommodate the many different uses for the cables.

While specific fittings and terminations are achieved through various metal stamping, die cutting, or swaging techniques, the process of wire rope making is fairly uniform, though specifics will vary.

Wire ropes comprise the base or body of every assembly, these are the lengths of stranded wire cable that run between two fittings or pieces of equipment. Each rope consists of three main elements. Cold drawn metallic filaments are twisted or braided into strands which are in turn helically wrapped around a core, which may be metal or fiber based. The number of strands per cable and filaments per strand are used to identify wire ropes as are the lay or style in which each component was assembled.

Fittings and wires are commonly made of the same materials; most popular are durable metals. Steel and stainless steel, titanium, nickel alloys, and other metals are selected based on specific properties such as resistance to wear and corrosion, tensile strength, and weight to strength ratios.

Further considerations for wire rope assemblies include diameter, length, flexibility, difficulty of flattening, temperature resistance, and average lifespan.

Get hooked up with LUG-ALL cable ratchet lever hoists! Since 1949, LUG-ALL has offered the most dependable, reliable, and durable ratchet lever hoists on the market. LUG-ALL cable ratchet lever hoists, also known as comealongs, have many applications: construction, mining, and farming just to name a few.

Cable ratchet lever hoists by LUG-ALL are available from ½ to 3-ton capacities. A LUG-ALL cable ratchet lever hoist is constructed with a lightweight aluminum alloy frame with open construction for daily visual inspection. Each LUG-ALL cable ratchet lever hoist is factory tested to 125% of the rated capacity.

Double Locking Pawl System- allows for no load brakes to slip or fowl on the LUG-ALL cable ratchet lever hoist. Positive load holding in ALL environments

Drop forged steel hooks with latches (360º swivel) are the standard hooks on LUG-ALL cable ratchet lever hoists. Other hook styles are available for the LUG-ALL cable ratchet lever hoist to meet your application requirements.

The MARINE GRADE option on the cable ratchet lever hoist models includes anodized castings, stainless steel cables, and cadmium plated steel shafts. Marine grade LUG-ALL cable ratchet lever hoists use the same model numbers as our standard cable comealongs with the suffix “M”.

Get industry-standard wire connectors for the job from the wholesale rope lug variety at Alibaba.com. Each terminal connector is made of 99.9% pure copper that effectively prevents rust, anti-oxidation, and electrical sparks. After uniform heat, this heat shrink connector with adhesive coated emits hot melt adhesive, instantly shrinks and adheres to the wire"s insulation. This way, you’ll create a completely waterproof and wear-resistant environmental seal. You can use this unit for terminal wiring of professional equipment like batteries, distribution boxes, cables, etc. Browse rope lug at Alibaba.com and get your pick today.

The success rate of connecting your wires depends on the standard of your terminal. Not to worry - you can choose your wire terminal or screw terminal from the rope lug variety from Alibaba.com for your needs. This rope lug is a time saver - all you need is a heat gun to finish the joint, and you’re good to go! Notably, the spade connector follows the universal size and is therefore, versatile to use. Plus, its well-designed high-standard flared opening promotes easy wire insertion that allows easy operation during heavy-duty applications. All these advantages are in the wholesale rope lug varieties at Alibaba.com.

Need a speaker terminal? This terminal is designed to fit narrow and confined spaces - can bend after a connection and no need to solder or crimp in the confined area. You simply need to control the temperature through your heat gun. And since each lug has a specification mark, you can quickly find the right terminal and make your connections quicker and easier. This electrical terminal can suit nearly all types of wiring needs, from simple wire splices to heavy-duty vibration applications. Browse rope lug at Alibaba.com and choose from the multiple choices today.

Lugs are devices, which are used when the permanent connection between devices or cables is not available. Stainless Steel Lugsare designed with high resistance against all forms of corrosion. Generally, one or more cables are used while connecting these lugs. They are preferred in extreme conditions especially in subsea and offshore environments. These SS Lugs are highly versatile and durable in nature. They are widely used in petrochemical, power plants, the food industry, manufacturing units, furnaces, etc. We are amongst the leading Stainless Steel Lugs manufacturers in India. Our vision is to produce high-quality products at the most feasible rates.

The Stainless Steel Cable Lugshave a safety covering, which protects them from shocks. Thisavoids short-circuits and protects other connectors or subsequent lugs from damage. TheseSS Cable Lugscan be easily installed and removed for repairs and maintenance. They have been preferred in cases wherein direct-fastening or permanent fixation methods are not necessary or possible. All our products can be easily customized by our renowned workers in different shapes and sizes as per your requirements.

Stainless Steel Terminal Lugsare connected to a conductor from the terminal. These lugs have a provision to attach similar conductors and wires to establish a connection and supply electrical connections. The Stainless Steel Grounding Lug connects a grounded conductor to a grounded electrode. Mostly a copper wire of different sizes can be used to make this connection possible. Our experienced workers manufacture all our products following international and national standards. Under strict supervision and following all industry requirements, we use the best raw materials and latest technology whilst producing the best products in the market. If you have any questions or want to know more about our Stainless Steel Wire Lugs or any other products, contact us for more information.

Few Stainless Steel Compression Lugs distributors, stockholders, stockists, exporters, importers, dealers, suppliers, buy Stainless Steel Thimble from Bhuwal Insulation and resale with good margins, so buy from a trusted Stainless Steel Lugs manufacturers in India to save money.

Factory Wholesale Stainless Steel Wire Rope Cable With Eyelet Terminal Tube Crimp Cable Lug Wire Rope Sling - Buy 316 Stainless Steel Cable,High Tensile Steel Cable,Wire Rope Assembly Cable Product on Alibaba.com

Arctic Wire Rope and Supply is Alaska"s longest established and largest manufacturer of slings, chokers and bridles made of wire rope, cable, nylon web, polyester round and grade 10 chain. We do it all right here in Anchorage and were awarded the Alaskan Manufacturer of the Year in 2006.