sl500 hydraulic pump manufacturer

Convertible top cylinders:Almost all high-end convertibles today use old technology to seal the hydraulic cylinders and pumps. The shelf lifetime of the Polyurethane seals most frequently used is about ten years. Heat, water, and additives can even accelerate that decay! The expected average service life of Top Hydraulics" cylinder rebuilds is 30-50 years.

Top Hydraulics, Inc. uses Viton™ and Teflon™-hybrid seals, as well as advanced HPU seals which far exceed the OEM"s requirements for rigidity, but provide between twice and ten times the service life, based on scientific test data - our warranty proves it. We never replace just a single seal and we never settle for the seal quality used in the original part. The standard warranty on our rebuilds is 3 years. In an average cylinder, Top Hydraulics, Inc. replaces and upgrades seven seals, including the port seals where the hoses go in.

Some of our upgrades include replacing interior parts with precisely machined ones that allow us to use seals of superior quality, material, size, and geometry. Top Hydraulics, Inc. is the largest remanufacturer of convertible top cylinders, utilizing over a dozen CNC machines for the rebuild process and for component production. We start out with OEM products and eliminate the weak spots. Replacing your leaking cylinders will buy you the original problem back - Top Hydraulics" upgrades get you a product that is far better than new inside.

Convertible top pumps: Top Hydraulics, Inc. also offers rebuild service and core exchange for most modern convertible top hydraulic pumps. With tens of thousands of convertible top pumps shipped, nobody else comes close to our experience level. Of course, we replace and upgrade all seals in your pump, we fine tune the moving parts inside, and make sure that all electrical components inside the pump are ready to perform for decades. Our extensive final test ensures that your pump leaves our facilities performing better than a new one - no kidding!

Convertible top hoses:Top Hydraulics manufactures NEW, high pressure hydraulic top hoses for most brands. Our hose material is sourced exclusively in Germany, custom made to our specifications, without compromise. This allows us to produce the best hoses on the market, optimized for the application and for ease of installation. We NEVER use mere brake hoses for convertible top applications. All of our hoses have Polyamide outer jackets, superior bonding between layers and superior reinforcement around the inner tube. Most of our hoses will hold up to pressures in excess of 30,000 psi, which is over ten times the operating pressure in any modern convertible top.

Strutmasters 2003-2006 Mercedes-Benz SL500 Four Wheel Active Hydraulic Suspension To Passive Suspension Conversion System is the perfect solution to your expensive and complicated suspension problems. Designed to be very affordable, you can convert your ENTIRE electronically-controlled hydraulic suspension to use passive struts and coil springs for less than the price of replacing ONE Original Equipment strut at the dealer.

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2003-2006 Mercedes SL500 Active Hydraulic Struts (x4) - A long tube (similar to a shock absorber) that fills with hydraulic fluid forced in at varying rates of pressure determined by sensors on the vehicle. The strut is the resting place for a steel coil spring, which works to help support the weight of the vehicle. The struts are known as "active" because they can be adjusted hundreds of times a minute electronically. Much like a shock absorber, the strut dampens vibration and bouncing caused by travel on rough road surfaces.

2003-2006 Mercedes SL500 Height Sensors (x4) - A linkage located near each wheel of a vehicle that electronically measures the height of the vehicle, and reports this information back to the control module so that the computer can identify if changes in height need to be adjusted accordingly. The ride height sensor is a moving part, and like all moving parts, they will eventually wear out.

2003-2006 Mercedes SL500 Hydraulic Pump - A mechanical pump that delivers hydraulic fluid throughout the system at a high rate of pressure. On many models, the pump may have a second reservoir that works to deliver power steering to the vehicle. The pump can fail due to normal wear and tear OR it can burn up due to low fluid level caused by leaks in the suspension system.

2003-2006 Mercedes SL500 Suspension Control Module - A computer that is responsible for the operation of the active suspension system and maintaining the vehicle"s correct ride height.

2003-2006 Mercedes SL500 Rubber O-rings - Although they are the least expensive part of the air suspension, they are responsible for maintaining the seal where all of the hydraulic lines connect. Be sure to replace the O-rings when repairing any active suspension system.

A sudden loss of three to five inches of ride height on any or all of the four wheels is the most obvious sign of a problem on the 2003-2006 Mercedes-Benz SL500. Early detection of a bad suspension is the key to avoiding total failure. Check for hydraulic fluid leaking from the struts, lines, connection points or the pump itself. If the fluid level gets too low, it can burn out the pump and lead to a widespread failure of the system. A sudden loss of power steering and you"ll know the pump has most likely failed. A suspension warning light, at times accompanied by a chiming noise, is another sign of trouble. And because this system is so complicated, replacing just ONE part will seldom solve the problem. Many experienced technicians will recommend replacing ALL of the major components of the factory suspension to have a high rate of success. This type of complete repair can be in the neighborhood of $9,000 to $11,000!

The SL500 active hydraulic suspension is one of the most complicated and expensive suspensions ever offered in a vehicle sold in North America. The Strutmasters suspension conversion system allows SL500 owners the ability to bypass all the electronics and eliminate the headaches caused by the factory suspension system once and for all. The Strutmasters kit uses variable-rate coil springs that deliver great ride quality and eliminate the need to purchase "anti-sway" bars that can take up to 15 labor hours to install with other products on the market. Designed and assembled by hand in small batches in the USA, this kit comes complete with one custom-designed suspension light fix module and four completely pre-assembled coilover struts. Customers appreciate our detailed instructions and online installation videos to assist with their repair. If further help is needed, Strutmasters" technicians are available to answer any questions. If that isn"t enough, the quality parts are backed by our 1-year warranty. Compared to direct replacement at the dealership and individual part replacement, this kit can save SL500 vehicle owners up to $7000 in parts and labor costs.

This kit is awesome and was pretty easy to install. It comes with everything you need and the support from Strutmasters is second to none. This was something I should have done a long time ago when my first hydraulic strut went out and it cost me just as much as the entire conversion kit to replace. BTW, my SL500 rides much better with the Strutmaster system.

I replaced my Mercedes SL500 ABC system with Strutmasters [cost $3000 labor and Strutmaster Springs] instead of replacing only two rear rebuilt units @ $4000. Car rides as well, if not better than the original ABC system.

The module and bypass hose is a big plus in the kit eliminating all that hydraulics and warning lights. I can honestly say the ride is equal to the Mercedes system I don’t see a difference I’m happy with the suspension thank you

Car aficionados appreciate the luxury built into each Mercedes-Benz, and understand that only the best replacement SL500 parts will suffice when maintenance needs to be done. Anyone who owns a Mercedes-Benz knows that when it comes to maintaining their car, truck, or SUV only the most superior replacement parts will do. Obviously, you didn"t buy your SL500 unless you wanted to buy long-lasting quality and dependability both rolled up into one automobile. It"s not every day that you discover you need a replacement Convertible Top Hydraulic Cylinder to repair your automobile.

Ordering new Mercedes-Benz parts from www.carpartsdiscount.com means you are paying the lowest prices for the absolute greatest original and aftermarket replacement SL500 parts on the internet. At Car Parts Discount, we have live customer service members on the phone with enough expertise to help you select the appropriate Mercedes-Benz SL500 part for your needs. Given all the trouble that can be involved with performing maintenance on your car or truck, let www.carpartsdiscount.com be the first place you go to make purchasing it easy. All the Mercedes-Benz SL500 Convertible Top Hydraulic Cylinder parts on this page will fit vehicles made in 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 1995, 1994. Choose your year below to refine your search.

Cabriolet Hydraulics, LLC is a premier convertible top hydraulics specialist and rebuilder located on the Gulf Coast of Florida in the Sarasota-Bradenton area. We provide rebuild services for leaking, failing convertible top hydraulic cylinders.

We addressed the problem of failed factory seals by replacing them with superior hard-wearing elastomer seals. Our seals are designed and manufactured to our specifications, significantly increasing the service life of your rebuilt cylinders. Our seals have a high resistance to decomposition when exposed to hydraulic fluid, moisture, pressure, and high temperatures.

Our services include rebuilding convertible top hydraulic cylinders and producing hydraulic hoses and related products for models made by Mercedes-Benz, Ferrari, Bentley, Rolls Royce, Porsche, Jaguar, Maserati, Lamborghini, Aston Martin, Saab, Chrysler, Audi, Volkswagen, Cadillac, Chevrolet, and more. We are continually expanding our product offerings.

Hydraulic systems are in general members of the fluid power branch of power transmission. Hydraulic pumps are also members of the hydraulic power pack/hydraulic power unit family. Hydraulic units are encased mechanical systems that use liquids for hydraulics.

The hydraulic systems that hydraulic pumps support exist in a range of industries, among them agriculture, automotive manufacturing, defense contracting, excavation, and industrial manufacturing. Within these industries, machines and applications that rely on hydraulic pumps include airplane flaps, elevators, cranes, automotive lifts, shock absorbers, automotive brakes, garage jacks, off-highway equipment, log splitters, offshore equipment, hydraulic motors/hydraulic pump motors, and a wide range of other hydraulic equipment.

When designing hydraulic pumps, manufacturers have many options from which to choose in terms of material composition. Most commonly, they make the body of the pump–the gears, pistons, and hydraulic cylinders–from a durable metal material. This metal is one that that can hold up against the erosive and potentially corrosive properties of hydraulic fluids, as well as the wear that comes along with continual pumping. Metals like this include, among others, steel, stainless steel, and aluminum.

First, what are operating specifications of their customer? They must make sure that the pump they design matches customer requirements in terms of capabilities. These capabilities include maximum fluid flow, minimum and maximum operating pressure, horsepower, and operating speeds. Also, based on application specifications, some suppliers may choose to include discharge sensors or another means of monitoring the wellbeing of their hydraulic system.

Next, what is the nature of the space in which the pump will work? Based on the answer to this question, manufacturers will design the pump with a specific weight, rod extension capability, diameter, length, and power source.

Manufacturers must also find out what type of substance does the customer plan on running through the pumps. If the application calls for it, manufacturers can recommend operators add other substances to them in order to decrease the corrosive nature of certain hydraulic fluids. Examples of such fluids include esters, butanol, pump oils, glycols, water, or corrosive inhibitors. These substances differ in operating temperature, flash point, and viscosity, so they must be chosen with care.

All hydraulic pumps are composed in the same basic way. First, they have a reservoir, which is the section of the pump that houses stationary fluid. Next, they use hydraulic hoses or tubes to transfer this fluid into the hydraulic cylinder, which is the main body of the hydraulic system. Inside the cylinder, or cylinders, are two hydraulic valves and one or more pistons or gear systems. One valve is located at each end; they are called the intake check/inlet valve and the discharge check/outlet valve, respectively.

Hydraulic pumps operate under the principle of Pascal’s Law, which states the increase in pressure at one point of an enclosed liquid in equilibrium is equally transferred to all other points of said liquid.

To start, the check valve is closed, making it a normally closed (NC) valve. When the check is closed, fluid pressure builds. The piston forces the valves open and closes repeatedly at variable speeds, increasing pressure in the cylinder until it builds up enough to force the fluid through the discharge valve. In this way, the pump delivers sufficient force and energy to the attached equipment or machinery to move the target load.

When the fluid becomes pressurized enough, the piston withdraws long enough to allow the open check valve to create a vacuum that pulls in hydraulic fluid from the reservoir. From the reservoir, the pressurized fluid moves into the cylinder through the inlet. Inside the cylinder, the fluid picks up more force, which it carries over into the hydraulic system, where it is released through the outlet.

Piston pumps create positive displacement and build pressure using pistons. Piston pumps may be further divided into radial piston pumps and axial piston pumps.

Radial pumps are mostly used to power relatively small flows and very high-pressure applications. They use pistons arranged around a floating center shaft or ring, which can be moved by a control lever, causing eccentricity and the potential for both inward and outward movement.

Axial pumps, on the other hand, only allow linear motion. Despite this, they are very popular, being easier and less expensive to produce, as well as more compact in design.

Gear pumps, or hydraulic gear pumps, create pressure not with pistons but with the interlocking of gear teeth. When teeth are meshed together, fluid has to travel around the outside of the gears, where pressure builds.

External gear pumps facilitate flow by enlisting two identical gears that rotate against each other. As liquid flows in, it is trapped by the teeth and forced around them. It sits, stuck in the cavities between the teeth and the casing, until it is so pressurized by the meshing of the gears that it is forced to the outlet port.

Internal gear pumps, on the other hand, use bi-rotational gears. To begin the pressurizing process, gear pumps first pull in liquid via a suction port between the teeth of the exterior gear, called the rotor, and the teeth of the interior gear, called the idler. From here, liquid travels between the teeth, where they are divided within them. The teeth continue to rotate and mesh, both creating locked pockets of liquid and forming a seal between the suction port and the discharge port. Liquid is discharged and power is transported once the pump head is flooded. Internal gears are quite versatile, usable with a wide variety of fluids, not only including fuel oils and solvents, but also thick liquids like chocolate, asphalt, and adhesives.

Various other types of hydraulic pumps include rotary vane pumps, centrifugal pumps, electric hydraulic pumps, hydraulic clutch pumps, hydraulic plunger pumps, hydraulic water pumps, hydraulic ram pumps, portable 12V hydraulic pumps, hydraulic hand pumps, and air hydraulic pumps.

Rotary vane pumps are fairly high efficiency pumps, though they are not considered high pressure pumps. Vane pumps, which are a type of positive-displacement pump, apply constant but adjustable pressure.

Centrifugal pumps use hydrodynamic energy to move fluids. They feature a rotating axis, an impeller, and a casing or diffuser. Most often, operators use them for applications such as petroleum pumping, sewage, petrochemical pumping, and water turbine functioning.

Electric hydraulic pumps are hydraulic pumps powered by an electric motor. Usually, the hydraulic pump and motor work by turning mechanisms like impellers in order to create pressure differentials, which in turn generate fluid movement. Nearly any type of hydraulic pump can be run with electricity. Most often, operators use them with industrial machinery.

Hydraulic clutch pumps help users engage and disengage vehicle clutch systems. They do so by applying the right pressure for coupling or decoupling shafts in the clutch system. Coupled shafts allow drivers to accelerate, while decoupled shafts allow drivers to decelerate or shift gears.

Hydraulic ram pumps are a type of hydraulic pump designed to harness hydropower, or the power of water, to elevate it. Featuring only two moving hydraulic parts, hydraulic ram pumps require only the momentum of water to work. Operators use hydraulic ram pumps to move water in industries like manufacturing, waste management and sewage, engineering, plumbing, and agriculture. While hydraulic ram pumps return only about 10% of the water they receive, they are widely used in developing countries because they do not require fuel or electricity.

Hydraulic water pumps are any hydraulic pumps used to transfer water. Usually, hydraulic water pumps only require a little bit of energy in the beginning, as the movement and weight of water generate a large amount of usable pressure.

Air hydraulic pumps are hydraulic pumps powered by air compressors. In essence, these energy efficient pumps work by converting air pressure into hydraulic pressure.

Hydraulic pumps are useful for many reasons. First, they are simple. Simple machines are always an advantage because they are less likely to break and easier to repair if they do. Second, because fluid is easy to compress and so quick to create pressure force, hydraulic pumps are very efficient. Next, hydraulic pumps are compact, which means they are easy to fit into small and oddly shaped spaces. This is especially true in comparison to mechanical pumps and electrical pumps, which manufacturers cannot design so compactly. Speaking of design, another asset of hydraulic pumps is their customizability. Manufacturers can modify them easily. Likewise, hydraulic pumps are very versatile, not only because they are customizable, but also because they can work in places where other types of pump systems can’t, such as in the ocean. Furthermore, hydraulic pumps can produce far more power than similarly sized electrical pumps. Finally, these very durable hydraulic components are much less likely to explode than some other types of components.

To make sure that your hydraulic pumps stay useful for a long time, you need to treat them with care. Care includes checking them on a regular basis for problems like insufficient fluid pressure, leaks, and wear and tear. You can use diagnostic technology like discharge sensors to help you with detect failures and measure discharge pressure. Checking vibration signals alone is often not enough.

To keep yourself and your workers safe, you need to always take the proper precautions when operating or performing maintenance and repairs on your hydraulic pumps. For example, you should never make direct contact with hydraulic fluid. For one, the fluid made be corrosive and dangerous to your skin. For two, even if the pump isn’t active at that moment, the fluid can still be pressurized and may potentially harm you if something goes wrong. For more tips on hydraulic pump care and operation, talk to both your supplier and OSHA (Occupational Safety and Health Administration).

Pumps that meet operating standards are the foundation of safe and effective operations, no matter the application. Find out what operating standards your hydraulic pumps should meet by talking to your industry leaders.

The highest quality hydraulic pumps come from the highest quality hydraulic pump manufacturers. Finding the highest quality hydraulic pump manufacturers can be hard, which is why we have we listed out some of our favorites on this page. All of those whom we have listed come highly recommended with years of experience. Find their information nestled in between these information paragraphs.

Once you have put together you list, get to browsing. Pick out three or four hydraulic pump supply companies to which you’d like to speak, then reach out to each of them. After you’ve spoken with representatives from each company, decide which one will best serve you, and get started on your project.