torcup hydraulic pump free sample
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THE EP SERIES HYDRAULIC TORQUE WRENCH PUMP IS MANUFACTURED TO WITHSTAND HARSH ENVIRONMENTS AND HEAVY DUTY APPLICATIONS. ADJUSTTHEPRESSURE J TO THE DESIRED PSI/BAR TO ACHIEVE PROPER TORQUE OUTPUT EACH AND EVERY TIME. WHETHER RUNNING ONE TOOL OR FOUR. THE EP SERIES PUMPS ARE THE POWER THAT GUARANTEES THE JOB WILL GET DONE. All dimensions are the same for 230v models EP500 EP1000 EP1000-Q Technical Data Reservoir Capacity (gal/litre) Valve Style Motor Specification Flow Rate @ 75 bar Flow Rate @ 700 bar Weight (lbs/kg) AMPS Single Phase Auto Retract
THE AP SERIES IS THERE FOR YOU WHEN ELECTRICITY IS NOT. IN EXPLOSIVE ENVIRONMENTS OR ON APPLICATIONS WHEN AIR IS MORE READILY AVAILABLE THAN ELECTRICITY, THE AP SERIES PUMPS ARE ANOTHER EXAMPLE OF |... f TORCUP"S ATTENTION TO THE NEEDS OF OUR Ml Mm CUSTOMERS. CAPABLE OF RUNNING UP TO 1l FOUR TOOLS SIMULTANEOUSLY, THE AP SERIES I *, j -BRINGS SAFETY TO YOUR APPLICATION. I 1*. Dimensions A (in/mm) B (in/mm) C (in/mm) D (in/mm) Technical Data Reservoir Capacity (gal/litre) Valve Style Motor Specification Flow Rate Weight (lbs/kg) Auto Retract
hydraulic torque wrench pump accessories adapt - TO THE HARSHEST ENVIROMENTS adjust - PRESSURE AS NEEEDED anticipate - JOB-SITE OBSTACLES SHIPPING CASE FOOT SWITCH HEAT EXCHANGER TWIN LINE HYDRAULIC HOSE GAUGE ROLL CAGE OFFSHORE STORAGE CASE Ep/AP Pumps Made In USA Worldwide Headquarters 1025 Conroy Place Easton, PA 18040 USA TOLL FREE: 1-888-TorcUP-1 TELEPHONE: 1-610-250-5800 FAX: 1-610-250-2700 Heavy Duty Hydraulic Torque Wrench Pumps Gauges Calibrated In ISO17025 Laboratory Manufactured With AQ Certified Alloys Genuine TorcUP Design Catalog 2017 TorcUP products are subject to continual...
EP500 EP1000 OPERATION AND MAINTENANCE MANUAL Torque Wrench Power Pump MODELS EP500, EP500-230V, EP1000, EP1000-Q, EP1000-230V, EP1000-Q-230V 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...
Avoid sharp bends and kinks that will cause severe back-up pressure in hoses an lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate – with cylinders retracted and motor off.
How to Identify Parts EP1000 Torque Wrench PARTS INDEX for Your Model. Power Pump How to Identify Parts for Your Model. MODEL NUMBER & DATE CODE LOCATION For example, the date code and serial number October 07 = Year 2007 42 = Week number in year MODEL NUMBER &...
COMMON COMPONENTS Common components EP1000 Torque Wrench used in pumps Power Pump EP1000 Note: This illustration is for reference only. The appearance of your unit may differ from unit shown. NOTE: This illustration is for reference only. The appearance of your unit 13/37...
Common components EP1000 Torque Wrench used in pumps Power Pump COMMON COMPONENTS EP1000 ITEM # DESCRIPTION PART # PART # QTY. ITEM # DESCRIPTION PART # PART # QTY. PUMP ASM. 1.00 HEAVY HEX JAM NUT 1/4-20 69234 69234 2.00 SEE PAGE 16 RESERVOIR SEE PAGE 23...
Common components EP1000 Torque Wrench used in pumps Power Pump 230v COMMON COMPONENTS NOTE: This illustration is for reference EP1000 only. The appearance of your unit 15/37...
Sub Pump Assembly EP1000 Torque Wrench Power Pump SUB PUMP ASSEMBLY (46335) PUMP ASM. (46335) PUMP ASM. EP1000 ITEM # DESCRIPTION PART # QTY. PUMP BODY G5 45750 1.00 BEARING ROLLER 5/8x13/16x5/8 WIDE 68360 1.00 THRUST BEARING 66033 1.00 THRUST WASHER 66474 2.00 ECCENTRIC SHAFT ASM 5/8"...
SUB PUMP ASSEMBLY EP1000 (46336) PISTON BLK ASM. (46336) PISTON BLK ASM. ITEM # DESCRIPTION PART # QTY. GEN II PISTON BLOCK 45539 1.00 BALL 1/8" 90906 2.00 SPRING 66042 1.00 BALL STOP 68810 1.00 BALL RETAINER 66043 1.00 INTAKE SEAT 66046 1.00 GASKET 25/64X19/32...
Bracket Sub EP1000 Torque Wrench Assemblies Power Pump BRACKET SUB ASSEMBLY (46281) BRACKET SUB ASM. 115V. (46281) BRACKET SUB ASM. 115V. EP1000 ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET G3/G5 46233 1.00 RING TERMINAL 1/4" 69917 1.00 PLUG AND CORD ASSY...
Bracket Sub EP1000 Torque Wrench Assemblies Power Pump BRACKET SUB ASSEMBLY (46289) BRACKET SUB ASM. 230V. EP1000 ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4" 69917 1.00 POWER CORD 14-3 IEC 69604R 72.00 SHCS #10-32X1/4"...
Common components EP500 Torque Wrench used in pumps Power Pump COMMON COMPONENTS EP500 ITEM # DESCRIPTION 115 V. 230 V. QTY. ITEM # DESCRIPTION 115 V. 230 V. QTY. PUMP ASSEMBLY 1.00 BHCS 10-24 x 3/8 LG 69236 69236 4.00...
PUMP ASSEMBLY EP500 (46541) PUMP ASM. (46541) PUMP ASM. ITEM # DESCRIPTION PART # QTY. GEAR SECTION ASSEMBLY SEE PAGE 31 PUMP VALVE SECTION ASSEMBLY SEE PAGE 34 SHCS 5/16-24 X 1" LG 84188 4.00 PISTON BLOCK TUBE G3 45537 1.00...
Assembly Power Pump (45535) GEAR SECTION ASM. GEAR SECTION ASSEMBLY EP500 (45535 GEAR SECTION ASM.) ITEM # DESCRIPTION PART # QTY. G3 PUMP BODY 2 PISTON 45419 1.00 TUBE-GUIDE .11 68894 2.00 SHCS 1/4-28 X 1 1/2 89148 2.00 SET SCREW #10-24 X 1/4 CUP 44596 2.00...
PUMP VALVE ASSEMBLY (46025) PUMP VALVE SECT ASM. EP500 (46025) PUMP VALVE SECT ASM. ITEM # DESCRIPTION PART # QTY. PB VALVE BODY SECT. 43269 1.00 BALL 5/16" 91701 1.00 SPRING 68225 1.00 GASKET 25/64X19/32 1.00 SCREW, BALL STOP 68226 1.00...
Valve Sub Assemblies EP500 Torque Wrench Power Pump VALVE SUB ASSEMBLIES (46291) 3 & 4 WAY SOLENOID VALVE 115V. / 230V. EP500 (46291) 3 & 4 WAY SOLENOID VALVE 115V./230V. ITEM # DESCRIPTION PART # QTY. BODY-VALVE 68708 1.00 SLIDER ADV/RET ONLY 44328 1.00...
EP500 Torque Wrench Manifold Assembly Power Pump COMMON COMPONENTS EP500 (46292) MANIFOLD ASM. (46292) MANIFOLD ASM. ITEM # DESCRIPTION PART # QTY. VALVE MANIFOLD 46270 1.00 CARTRIDGE RELIEF VALVE 45423 1.00 1/16 PIPE PLUG-FLUSH 40049 3.00 PIPE PLUG 1/8" FLUSH 81093 3.00...
Bracket Sub Assemblies EP500 Series Electric Power Pump BRACKET SUB ASSEMBLIES EP500 (46483 BRACKET SUB ASM. 115V. (46483) BRACKET SUB ASM. 115V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4"...
Bracket Sub Assemblies EP500 Series Electric Power Pump BRACKET SUB ASSEMBLIES EP500 (46484) BRACKET SUB ASM. 230V (46484) BRACKET SUB ASM. 230V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4"...
SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com 37/37...
EP500 EP1000 OPERATION AND MAINTENANCE MANUAL Torque Wrench Power Pump MODELS EP500, EP500-230V, EP1000, EP1000-Q, EP1000-230V, EP1000-Q-230V 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com...
Avoid sharp bends and kinks that will cause severe back-up pressure in hoses an lead to premature hose failure. • Use accessories recommended by TorcUP. • Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
Check hydraulic oil level every 30 hours of operation (sight gauge should be completely covered in oil when all tools are retracted. Add TorcUP oil (Model # AO1 – 1 gallon) when necessary. Oil level should be no more than 1” from top of reservoir plate – with cylinders retracted and motor off.
How to Identify Parts EP1000 Torque Wrench PARTS INDEX for Your Model. Power Pump How to Identify Parts for Your Model. MODEL NUMBER & DATE CODE LOCATION For example, the date code and serial number October 07 = Year 2007 42 = Week number in year MODEL NUMBER &...
COMMON COMPONENTS Common components EP1000 Torque Wrench used in pumps Power Pump EP1000 Note: This illustration is for reference only. The appearance of your unit may differ from unit shown. NOTE: This illustration is for reference only. The appearance of your unit 13/37...
Common components EP1000 Torque Wrench used in pumps Power Pump COMMON COMPONENTS EP1000 ITEM # DESCRIPTION PART # PART # QTY. ITEM # DESCRIPTION PART # PART # QTY. PUMP ASM. 1.00 HEAVY HEX JAM NUT 1/4-20 69234 69234 2.00 SEE PAGE 16 RESERVOIR SEE PAGE 23...
Common components EP1000 Torque Wrench used in pumps Power Pump 230v COMMON COMPONENTS NOTE: This illustration is for reference EP1000 only. The appearance of your unit 15/37...
Sub Pump Assembly EP1000 Torque Wrench Power Pump SUB PUMP ASSEMBLY (46335) PUMP ASM. (46335) PUMP ASM. EP1000 ITEM # DESCRIPTION PART # QTY. PUMP BODY G5 45750 1.00 BEARING ROLLER 5/8x13/16x5/8 WIDE 68360 1.00 THRUST BEARING 66033 1.00 THRUST WASHER 66474 2.00 ECCENTRIC SHAFT ASM 5/8"...
SUB PUMP ASSEMBLY EP1000 (46336) PISTON BLK ASM. (46336) PISTON BLK ASM. ITEM # DESCRIPTION PART # QTY. GEN II PISTON BLOCK 45539 1.00 BALL 1/8" 90906 2.00 SPRING 66042 1.00 BALL STOP 68810 1.00 BALL RETAINER 66043 1.00 INTAKE SEAT 66046 1.00 GASKET 25/64X19/32...
Bracket Sub EP1000 Torque Wrench Assemblies Power Pump BRACKET SUB ASSEMBLY (46281) BRACKET SUB ASM. 115V. (46281) BRACKET SUB ASM. 115V. EP1000 ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET G3/G5 46233 1.00 RING TERMINAL 1/4" 69917 1.00 PLUG AND CORD ASSY...
Bracket Sub EP1000 Torque Wrench Assemblies Power Pump BRACKET SUB ASSEMBLY (46289) BRACKET SUB ASM. 230V. EP1000 ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4" 69917 1.00 POWER CORD 14-3 IEC 69604R 72.00 SHCS #10-32X1/4"...
Common components EP500 Torque Wrench used in pumps Power Pump COMMON COMPONENTS EP500 ITEM # DESCRIPTION 115 V. 230 V. QTY. ITEM # DESCRIPTION 115 V. 230 V. QTY. PUMP ASSEMBLY 1.00 BHCS 10-24 x 3/8 LG 69236 69236 4.00...
PUMP ASSEMBLY EP500 (46541) PUMP ASM. (46541) PUMP ASM. ITEM # DESCRIPTION PART # QTY. GEAR SECTION ASSEMBLY SEE PAGE 31 PUMP VALVE SECTION ASSEMBLY SEE PAGE 34 SHCS 5/16-24 X 1" LG 84188 4.00 PISTON BLOCK TUBE G3 45537 1.00...
Assembly Power Pump (45535) GEAR SECTION ASM. GEAR SECTION ASSEMBLY EP500 (45535 GEAR SECTION ASM.) ITEM # DESCRIPTION PART # QTY. G3 PUMP BODY 2 PISTON 45419 1.00 TUBE-GUIDE .11 68894 2.00 SHCS 1/4-28 X 1 1/2 89148 2.00 SET SCREW #10-24 X 1/4 CUP 44596 2.00...
PUMP VALVE ASSEMBLY (46025) PUMP VALVE SECT ASM. EP500 (46025) PUMP VALVE SECT ASM. ITEM # DESCRIPTION PART # QTY. PB VALVE BODY SECT. 43269 1.00 BALL 5/16" 91701 1.00 SPRING 68225 1.00 GASKET 25/64X19/32 1.00 SCREW, BALL STOP 68226 1.00...
Valve Sub Assemblies EP500 Torque Wrench Power Pump VALVE SUB ASSEMBLIES (46291) 3 & 4 WAY SOLENOID VALVE 115V. / 230V. EP500 (46291) 3 & 4 WAY SOLENOID VALVE 115V./230V. ITEM # DESCRIPTION PART # QTY. BODY-VALVE 68708 1.00 SLIDER ADV/RET ONLY 44328 1.00...
EP500 Torque Wrench Manifold Assembly Power Pump COMMON COMPONENTS EP500 (46292) MANIFOLD ASM. (46292) MANIFOLD ASM. ITEM # DESCRIPTION PART # QTY. VALVE MANIFOLD 46270 1.00 CARTRIDGE RELIEF VALVE 45423 1.00 1/16 PIPE PLUG-FLUSH 40049 3.00 PIPE PLUG 1/8" FLUSH 81093 3.00...
Bracket Sub Assemblies EP500 Series Electric Power Pump BRACKET SUB ASSEMBLIES EP500 (46483 BRACKET SUB ASM. 115V. (46483) BRACKET SUB ASM. 115V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4"...
Bracket Sub Assemblies EP500 Series Electric Power Pump BRACKET SUB ASSEMBLIES EP500 (46484) BRACKET SUB ASM. 230V (46484) BRACKET SUB ASM. 230V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. MOUNTING BRACKET 46233 1.00 RING TERMINAL 1/4"...
SAVE THESE INSTRUCTIONS DO NOT DESTROY NOTES: 1025 Conroy Place, Easton PA 18040 * U.S.A. Phone: +1 610-250-5800 * Fax:+1 610-250-2700 Toll Free: 1-888-TORCUP-1 Email: sales@torcup.com * Website: www.torcup.com 37/37...
1025 Conroy Place, Easton, PA 18040 United States of America Phone: 610-250-5800 Fax: 610-250-2700 Toll Free: 1-888-TORCUP-1 E-mail: sales@torcup.com Website: www.torcup.com
WARNINGIMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE OPERATION. IT IS THE RESPONSIBLITIY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR. FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. The use of other than genuine TorcUP replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties. Repairs should be made only by authorized personnel. Consult your nearest TorcUP Authorized Service Center. Refer all communications to the nearest TorcUP Office or Distributor.
For Technical Support and Information Contact: TorcUP, Inc. 1025 Conroy Place, Easton, PA 18040 Toll Free: (888) TORCUP-1 Fax: (610) 250-2700 E-mail: info@torcup.com
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY Keep hands, loose clothing and long hair away from the reaction arm and working area during operation. Do not attempt to support the tool with your hands during operation. This tool will exert a strong reaction force. Use proper mechanical support and correct reaction arm positioning to control these forces. Do not position the reaction arm so that it tilts the tool off the axis of the bolt and never use the swivel inlets as a reaction stop. Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to premature hose failure. Use accessories recommended by TorcUP. Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories. Use only sockets and accesssories that correctly fit the bolt or nut and function without tilting the tool off the axis of the bolt.
Always turn off the pump and disconnect the power before installing, removing, or adjusting any accessory on this tool, or before performing any maintenance on this tool.OFFON
OPERATING INSTRUCTIONS AT A GLANCE Before Operating Pump: 1. 2. 3. 4. 5. 6. Check that your air supply is clean of dirt and water. Use only torque wrench, hoses, accessories and equipment rated at 10,000 PSI. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted. Oil level should be 1" to 2 from the reservoir plate. Loosen lock nut and back out relief valve to prevent unintended pressure build-up. Never operate the pump with the directional control valve in advance or retract at 10,000 PSI without wrench movement for more than 1 minute. Leaving the valve in the advance or retract position without the wrench moving will overheat the oil.
After Completing the Job: 1. 2. Before disconnecting hoses, fitting, etc., first be sure the wrench is retracted and unloaded. Store the pump in a clean, dry area.
Periodic Maintenance: 1. Completely change the hydraulic oil and clean the oil filter screen and magnet [located in the reservoir] twice a year. [Use TorcUP approved oil only, 2 gallon]. Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated. Using oil other than TorcUP approved oil voids the pump warranty.
OPERATING INSTRUCTIONS FOR: AP1000Max. Capacity: 10,000PSI NOTE: Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from shipment. Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately. Remove pump from shipping container but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system. Read carefully follow these instructions. Most problems with new equipment are caused by improper operation or installation. Do not change motors without consulting the pump manufacturers Technical Services Department. SAFETY PRECAUTIONS HYDRAULIC HOSE Before operating the pump, all hose connections must be tightened with the proper tools. Do not over tighten. Connections should only be tightened securely and leak-free. Over tightening can cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities. Never disconnect or connect any hydraulic hoses or fitting without first unloading the wrench. Double check the gauge to ensure pressure has been released. When making connections with quick disconnect couplings, make sure the couplings are fully engaged. Threaded connections such as fittings, gauges, etc. must be securely tightened and leak free. Always shut off the electric motor before breaking any connections in the systems. Loose or improperly threaded fittings can be potentially dangerous if pressurized; however, severe over tightening can cause premature thread failure. Fittings need to be tightened secure and leak free. Never hold and stand directly in line with any hydraulic connections while pressurizing. Never grab, touch or in any way come in contact with a hydraulic pressure leak. Escaping oil can penetrate the skin and serious injury can result. Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump. Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid could cause series injury. Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy impact. Do not let the hose kink, twist, curl or bend so tightly that the oil flow within the hose is blocked or reduced. Periodically inspect the hose for wear, because any of these conditions can damage the hose. Do not use the hose to move attached equipment. Stress can damage the hose, causing injury. Inspect each hose for wear before each use. Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive materials can result in injury. WARNING: To help prevent injury.
PUMP Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve. Creating pressure beyond rated capacities can result in equipment failure and/or injury. The pumps maximum working pressure is 10,000 PSI (700kg/cm). Make sure that all hydraulic equipment such as wrench, hoses, etc. used with this pump is rated at 10,000 PSI operating pressure. Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill can cause injury due to excess reservoir pressure created when the cylinders are retracted. TORQUE WRENCHES Do not exceed the rated capacities of the torque wrenches. Excess pressure can result in injury.
OPERATING INSTRUCTIONS FOR: AP1000POWER SUPPLY (Air Driven Motor) Disconnect air supply when pump is not in use or when breaking any connection in the hydraulic system. An air shut-off valve or quick connect is installed in the air line to the pump unit. Close the shut-off valve before connecting the air line to the pump. INSTRUCTIONS BEFORE USE Hydraulic Connections: Check hydraulic oil level to prevent possible pump burnout. Open the red plastic plug located on the reservoir plate. Oil level should be approximately 1 from top of reservoir plate with cylinders retracted and motor off. Add TorcUP approved oil as necessary. Do not mix different grades of oil. Loosen lock nut and back out (turn counter-clockwise) relief valve to prevent unintended pressure buildup. Make sure all desired gauge, hose and quick coupler connections are tight and secure before operating. The pumps pressure ports are located just below the control valve. Hose Connections: Couple hoses to pump outlet manifold. A port is for advancing and B port is for retracting the piston on the torque wrench. Pump is supplied with the specified coupling halves already connected to the pump ports to prevent incorrect coupling of hoses to wrench. Couple hoses to torque wrench. When using TorcUP pump and torque wrench combination, Series HPH hoses and couplers are designed so that the pump advance port can only be connected to the wrench advance port, and the pump retract port can only be connected to the wrench retract port.
1. Check all system fittings and connections to be sure they are tight and leak free. 2. Check oil level in reservoir. Oil level should be 1 to 2 from the top of the reservoir plate. 3. Be sure that the pump is OFF 4. Be sure the electrical connection is grounded. Check that your power agrees with the motor nameplate. Plug power cord into outlet. 5. Press ON on the pump switch to turn power on. Pressing the ON activates the electrical circuit, but does not turn the motor on. The pump motor is activated by the pendant switch. 6. Pendants supplied with the pumps have a momentary switch. Press momentary switch for ADVANCE. Release ADVANCE and torque wrench piston will retract. NOTE: The electrical motor stays running after pump has stopped. Within 15 seconds of your last command from the pendant, motor will turn off, preventing heat buildup. Air removal: When the wrench is first connected to the pump, to ensure smooth and safe operation, remove air by cycling wrench several times without load. Cycle unit wrench advances and retracts without hesitation. Pressure torque setting: !! WARNING !! Make these adjustments BEFORE putting torque wrench on nut or bolt head. The pump pressure setting may be above the pressure needed to provide the required torque for your application. Exceeding required torque will cause equipment damage and may lead to serious injury. 1. See torque wrench instructions for amount of pressure required to produce desired torque. 2. Loosen lock nut and back out relief valve to prevent unintended pressure build-up. 3. Turn pump on. Press and hold the ADVANCE switch, and read pressure gauge. 4. While holding the switch, turn relief valve in (clockwise) to increase pressure or out (counter-clockwise) to decrease maximum pressure. Repeat until correct pressure is obtained. 5. Tighten lock nut on the relief valve to maintain setting. 6. Run pump several times to test this setting.REFER TO TORQUE WRENCH INSTRUCTIONS FOR WRENCH OPERATING PROCEDURE.
MAINTENANCE WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELECTRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES.Maintain Oil Level: Check hydraulic oil level every 30 hours of operation. Add TorcUP approved oil when necessary. Oil level should be no more than 1 from top of reservoir plate. Completely change oil at least twice a year. The following conditions require more frequent oil changes: 1. Rigorous duty, where oil temperature may reach 140 F. 2. High humidity environment and extreme changes in temperature that can result in condensation inside the reservoir. 3. Dirty or dusty environments that may contaminate the oil. Clean Oil Filter Screen Once a Year: 1. Loosen and remove reservoir plate bolts. Lift pump unit off the reservoir, being careful not to damage the gasket. 2. Unscrew screen from the bottom of pump unit and clean with nonflammable solvent. 3. Blow dry and reassemble. Keep areas around pump unobstructed to provide good airflow around the motor and pump. Keep the motor and pump as clean as possible. Flushing the Pump: If you suspect your pump has been contaminated or discover sludge or other deposits on internal components, you should thoroughly flush the pump. 1. Remove the old oil from the reservoir, then thoroughly clean the reservoir and refill with clean, non-flammable flushing oil. 2. Reassemble the pump and motor to the reservoir. 3. Now run the pump in no pressure for 1 or 2 minutes maximum. 4. Unplug the pump and remove the motor and pump assembly again. Now drain the flushing oil and reclean the inside of the reservoir. (Make sure flushing fluid is also drained from pump assembly). Refill the reservoir with TorcUP approved hydraulic oil and reassemble the pump.
TROUBLESHOOTINGIf the procedures listed below do not remedy the problem -- the pump will require service and should be taken to an authorized service center for repair.
Cause/Solution 1. Air in system. 2. Be sure the oil reservoir is filled to normal level. 3. Check all points where air might leak into system. 1. Oil viscosity too high. 2. Check for high-pressure leakage on upper pressure plate. (Leaking at plug). 3. Oil level is low. Fill reservoir to normal level, or refit the pump with larger reservoir. 1. Pump is not primed. Run pump a few minutes tipping from side to side. 2. Check to make sure that externally adjustable relief valve set properly. Check internal relief valve. 3. Damaged O-Rings. Take to nearest authorized service center for repair.
Common Components used in PumpsQTY. 1.00 1.00 1.00 1.00 2.00 1.00 10.00 12.00 1.00 1.00 3.00 1.00 1.00 4.00 4.00 2.00 1.00 3.00 1.00 1.00 4.00 2.00 1.00 0.50 4.00 4.00 1.00 2.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 12.00 18.50 1.00 1.00 1.00 2.00 1.00 4.00 1.00 1.00 1.00 2.00 4.00 4.00 4.00
ITEM # PART # DESCRIPTION 02 69054 PUMP ASM AIR TORQUE 03 44299B RESERVOIR 2 GAL. W/ SIGHT GAGE MACHINING 04 66014 GASKET RES 2 GAL 05 68000 BREATHER VENT BF-4 06 43380 HEX PIPE PLUG 1/4 SS 07 68571 FILLER PLUG 08 43364 HHCS 1/4-20X5/8 SS 09 88429 WASHER SS 1/4" 13 43384 MANIFOLD ASM TORQUE 14 68722 VALVE GASKET TORQUE 15 43362 SHCS 3/8-16X3.5 SS 16 68963 ADAPTER ASSY. 19 45989 AIR SOLENOID 4W/2P NORMALLY RETRACT 20 43354 SHCS 3/8-16X6.5 SS 21 Y0010260 LOCKWASHER 3/8" 316SS 22 561604 ROLL PIN 1/8X3/8 LG 25 69131 ROLL CAGE 30 43365 BHCS 10-24X.25 316SS 41 68799 PENDANT AIR TORQ WRE 42 41965 HOSE 43 69133 RUBBER FOOT MACH. 44 69362 SWIVEL NUT ELBOW 45 42380 SWIVEL ADP 1/8 90 46 18243 ANTI-FREEZE LUBE 47 45751 HHCS 1/4-20 X 3/4 W/NYLON S.S 48 45185 1/4 FENDER WASHER 49 86872 SWIVEL ELBOW 1/4" 50 42968 1/8 SWIVEL TEE 51 42667 REDUCER 1/4"-1/8" 52 42668 1/4" BRANCH TEE 53 18970 ELBOW 1/4 90DEG STRT 54 45724 PRESSURE GAUGE W/ FLANGE TORC-UP 55 69849 HOSE BARB 1/2 1/2NPT 56 69850 RELIEF CHECK VALVE 58 69655 TUBE 10.75 INCHES 59 69284 GAGE LIQUID LEVEL 60 69740 FILTER BLOCK ASM 61 69547 HOSE BARB 1/4-3/8 HS 62 43393 FLTR/LUBE ASM PUMPS 63 69538R PUSH LOCK HOSE 3/8ID 64 69361 NYLON TUBING 65 43514 AIR VLVE 3W/2POS 66 44245 SHUTTLE VALVE 67 4100067 1/4 IN NIPPLE 68 68794 MALE ELBOW 1/4" TUBE 69 45970 MALE HEX NIPPLE 1/4" - 1/8" 74 43358 SHCS #10-32X.25 316SS 75 43379 TUBE FILTER TORQPUMP 76 43166 ELBOW 90 1/4NPT 3/8T 77 43360 GAUGE BRK. FILTER 87 43363 HHCS 1/4-20X1 316SS 88 45746 HHCS 1/2-13 X 1" S.S 89 45747 1/2-13 HEX NUT W/NYLON THIN SS 90 45748 SS FLAT WASHER 1/2"
ITEM # DESCRIPTION 01 PUMP ASM 2P 1-1/2HP 02 GASKET-MOTOR 03 GASKET-PUMP @ MOTOR 04 GASKET-PUMP @ VALVE 05 COVER PLATE 2G 06 PIN,DOWEL 3/16 1 . 07 AIR MOTOR 4AM 08 SHCS 3/8-16X1-1/4
ITEM # PART # DESCRIPTION 01 69546 FILTER BLOCK MACH. 02 69670 OIL FILTER POWR PUMP 03 69144 ADAPTER FILTER 04 93950 1/4 SOC PIPE PLUG 05 56020112 O-RING 5/16X7/16 URE 06 5602008 O-RING 3/16X5/16 07 69851 HOSE BARB 1/2 1/4NPT
The Slimline Ratchet Link industrial torque wrench by TorcUP has a torque range of 395 ft-lbs to 3,950 ft-lbs for use on fasteners from 1 to 3 1/8 inches. The wrench fits in areas less than 1 inch wide. Powered by an electrically or pneumatically driven hydraulic pump, torque can be applied by one operator. 610/250-5800; www.torcup.com.
The Dial-a-Time piggyback sewage and sump pump control from See Water has an adjustable pump run-time switch for use in general dewatering, wastewater, sewage and confined space pumping applications. The control has a time range of 3 seconds to 53 minutes. It can be used with a See Water WS Series control panel or as a standalone control. 888/733-9283; www.seewaterinc.com.
The Stratos GIGA high-efficiency, single-stage inline centrifugal pump from WILO USA is designed for use in hot water heating systems, closed cooling circuits and industrial process systems. The redesigned hydraulics and permanent magnet motor can achieve 1E4 efficiencies. Features include heads to 167 feet and flows to 275 gpm. 866/945-6872; www.wilo-usa.com.
The CRP overhung single-stage centrifugal pump from Ruhrpumpen conforms to the German Institute for Standardization or Deutsches Institut fur Normung (DIN) and is available in 33 hydraulic combinations. 918/627-8400; www.ruhrpumpen.com.
YOUR RELIABLE BOLTING PARTNER!! ... Our Quality PRODUCTS and SERVICE is our core competence which is helping us to grow grow and grow. We provide SALES, RENTALS and ONSITE SERVICE for Torquing and Tensioning. We are authorized distributor of TorcUP USA, Hydraulic Torque wrench, Pneumatic Torque wrench, Bolt tensioner, Back UP Wrench for middle east countries UAE, Oman, Qatar, Kuwait, Bahrain and Iraq. Larzep Spain Hydraulic Jacks, Pumps, Hydrotest Pumpsfor middle east countries UAE, Oman, Qatar, Kuwait, Bahrain and Iraq. Tristar India Imapct Wrench, Manual Torque wrench, Torque multipliers, Impact Sockets, Striking Wrenches, Non Sparking and Tube Tools complete range of products.
North America is the largest market for the global hydraulic bolt tensioner market. It held a market share of 29.4% in 2019. The region is home to some of the most industrialized economies in the world. The growth of the regional hydraulic bolt tensioners market is primarily driven by the oil and gas sector. The significant increase in shale gas operations across the regional market, particularly in the U.S., driven by the growing demand for energy, has increased drilling and intervention activities, which fuel the demand for hydraulic bolt tensioners.
Since the majority of the primary energy demand in North America is met by conventional fuels, such as oil, natural gas, and coal, the demand for these fuels is expected to grow. The growing demand for fuel supports the growth of the oil and gas industry, creating lucrative growth opportunities in the hydraulic bolt tensioner market. As per the BP Statistical Review of World Energy, in 2019, 58.4% of the total electricity generated in the region was produced through oil, natural gas, and coal.
The Middle East and Africa are growing at a higher pace followed by Asia-Pacific. The growth can be attributed to the factors, such as the presence of the largest oil and gas industry, and the increasing adoption of wind and power generation plants in Saudi Arabia and the UAE. The growing industrial sector in Nigeria and South Africa is also boosting regional hydraulic bolt tensioner market growth.
The Middle East and Africa hydraulic bolt tensioner market are expected to register a CAGR of 4.6% in terms of volume during the forecast period, owing to increasing offshore drilling activities and new oil and gas projects. The presence of the largest oil reserves across the regional market has made the regional economies the largest oil exports in the world. As per the BP Statistical Review of World Energy, in 2019, the Middle East region alone contributed to 33.0% of global oil exports.
The global demand for oil supports the growth of the oil and gas sector and keeps drilling and intervention activities in the region high, fostering the growth of the hydraulic bolt tensioners market across the region.
It is BIDDER’S responsibility to secure all safety equipment to meet all applicable government safety standards in using or removing any LOTS purchased. Certain LOTS may contain residual chemicals and/or hazardous materials. Bidder hereby agrees to indemnify and hold harmless AUCTIONEER Owner, and any mortgagee, property manager, and their respective officers, directors, employees, affiliates, successors and assigns from any and all damages, claims, liabilities from any injuries to persons, or damage to property of any type whatsoever caused by BIDDER, its agents, employees, or contractors during the sale, during the removal, use, or operation of the LOTS purchased. Any hydraulic fluid removal and/or oil leaks are BIDDER’S responsibility to remove and clean up. BIDDER takes full responsibility for compliance with all applicable Federal, State, and Local environmental laws, statutes, regulations, rules, and/or ordinances and shall exercise reasonable care to ensure that there is no release to the environment of any hazardous wastes or substances as defined in applicable Federal, State, and Local laws, statues, regulations, rules, and/or ordinances.