kelly hose failer supplier
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
Rotary hose, Kelly hose, cement hose, mud hose, jumper hose and vibrator hose and choke & kill hoses are the most popular oilfield rubber hoses. They convey high-pressure drilling fluid from one place to another. Many end fittings are provided to satisfy different applications. Most end fittings are made according to API standards. Special order is also available.
Flexible connection between standpipe and swivel (Rotary Drilling) or between pump and standpipe (Rotary Vibrator) for pumping mud at extra high pressure in oil drilling and exploration work. Meets the high demands of directional drilling and down linking with negative pressure pulses and elevated temperatures. This hose can also be used as a Motion Compensator hose for stabilization of rotarydrilling and pumping equipment against vertical wave action on offshore drill platforms. The Motion Compensator hose is not recommended for phosphate ester fluids.
A rotary/pumper hose is used in oil well drilling. It acts as the crucial instrument in the connection being made between the standpipe and the swivel.
A rotary hose is also used as a means of permitting the kelly to be either raised or lowered through the drilling process while also allowing the drill bit to be raised with the drillstring. For this reason, it is also often referred to as a “kelly hose.”
Rotary hoses also function during the process that allows the drilling fluid to be pumped through the hose when the bit and drillstring are raised and lowered.
This process is imperative in the completion of the drilling process. The drillstring portion of the drilling line and the connection to the rotary hose is thus crucial.
A large-diameter (3- to 5-in inside diameter), high-pressure flexible line used to connect the standpipe to the swivel. This flexible piping arrangement permits the kelly (and, in turn, the drillstring and bit) to be raised or lowered while drilling fluid is pumped through the drillstring. The simultaneous lowering of the drillstring while pumping fluid is critical to the drilling operation.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
lowering the drill string and pumping drilling mud is very important to the drilling process and when these hoses go down or fail in service a entire rig can shut down.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
Rotary Drilling/Pumper hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C.
The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure.
The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
A Kelly hose (also known as a mud hose or rotary hose) is a flexible, steel reinforced, high pressure hose that connects the standpipe to the kelly (or more specifically to the goose-neck on the swivel above the kelly) and allows free vertical movement of the kelly while facilitating the flow of drilling fluid through the system and down the drill string.
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
We are global leader in the design, manufacture and supply of high pressure hoses.As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures,
We have over 50 years of experience in metallic reinforced bonded elastomer hoses and has been the first company to obtain certification for all three governing industry standards: API 7K, 16C and 17K standard.
We have since built up a broad portfolio for a variety of drilling applications, such as flexible choke & kill Lines, rotary & vibrator hoses, managed pressure drilling hoses to meet the needs of both onshore & offshore drillers and distributors.
Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The supports the pumping of mud at very high pressure during drilling and exploration campaigns.
Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose.
The lining material is selected to withstand chemical and heat effects of drilling mud, well effluents, cement slurry, hydraulic fluid or whatever substance is conveyed through the hose.
High-pressure mud hose also called rotary hose, vibrator hose or jumper hose, is used to convey drilling fluid from mud pump to the mud standpipe manifold on the drill floor.
Drilling hose also called Oilfield drilling hose, rotary drilling hose, is hollow, thin-walled, steel or aluminium alloy piping that is used on drilling rigs. It is hollow to allow drilling fluid to be pumped down the hole through the bit and back up the annul-us. It comes in a variety of sizes, strengths, and wall thicknesses, but is typically 27 to 32 feet in length (Range 2). Longer lengths, up to 45 feet, exist (Range 3).
Oilfield drilling hoses have found their wide application in the extraction of minerals such as oil & gas drilling. With the help of the drill pipe, a drilling mud is injected into the well at a very high pressure, most often technical water, hydrogel solution or clay-based solutions. The drill hose is also used between oil tankers and drilling wells in the sea. Drilling hoses can be used on stationary and mobile drilling rigs, for drilling wells in the sea.
The drilling rotary hose is suitable for flexible connection between the top of the drilling riser and the swivel which can move vertically. It resists corrosion of hydrogen sulfide and can deliver water, oil, mud high‐pressure media.
Rotary drilling hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C. It is often used for oil fields, cement repairing, geological exploration and water conveyance for coal excavation. It is composed of three parts: tube, reinforcement and cover. The tube is made from NBR, which is resistant to abrasion, corrosion and oils. The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure. The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight. The hose has longer service life as a result.
Cover: high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures, JYM can provide a range of drilling and cementing hose solutions to meet these challenging conditions. Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The JYM range supports the pumping of mud at very high pressure during drilling and exploration campaigns.
JINYUAN RUBBER CO., LTD. has been an important partner of many famous customers including America, East Asia, Africa and other countries and regions in the world. Oilfield drilling hoses are vital components for rig drilling systems. Rotary drilling hose, mud hose, cement hose, Kelly hose, vibrator hose are working under high-pressure. Once the hose failure, it will cause catastrophic damage to the equipment, body health and property. Our professional engineers can help you solve any problem in safe storage, handling and other technical problems. Our drilling hoses are equipped with API end fittings – flanges, NPT threads and butt-weld unions to meet requirements on the market. Bespoke end fittings are also available. Hose quality is our life. It is our aim to provide constantly high level of quality. All production processes and procedures have been strictly inspected. The final inspection before shipment is the strictest and any inferior products are not allowed in our company. When you purchase our products, we will provide considerable after-sales service. If the drill rotary hoses fail in warranty time, they can be returned without costing you one cent of shipment.
Manufacturing: Whip Checks, Nylon Hose Chokers, Cable Hose Chokers, Whip Stops, Piping Hobbles, Red Iron Chokers, Red Iron Slings, Cable Choker Hose Restraint, Hose Pipe Hobble Clamps, Hose Hobbles, Safety Shackles, Oilfield Hose Pipe Restraints, 1502 Piping Restraints, Frac Iron Safety Restraints, Rotary Hose Clamps, Pipe Safety Clamps, Flow Back Pipe Restraints, Four Bolt Pipe Clamps, Drilling Rig Fabrication, Oil Field Piping
Available 24/7/365 with a 1-Hour ETA, PIRTEK’s on-site mobile hydraulic and industrial hose service is the fastest way to reduce or eliminate costly downtime due to a failed hose. PIRTEK has fully equipped Mobile Service Vehicles with a wide selection of hydraulic and industrial products and specialized equipment to cut, clean, tag, and crimp hose assemblies on-site.
Our professionally trained technicians offer on-site preventative maintenance and emergency hydraulic and industrial hose replacement. PIRTEK customers don’t need to leave their job site to replace a faulty hose with this service. Our technician will ensure your equipment is up and running before leaving the job site.
Construction is a tough job requiring tough equipment. Most essential equipment on any construction site relies on hydraulic or industrial hoses to keep operating. Our preventative maintenance and emergency hose replacement services are available 24/7/365.
Recycling saves production and energy costs and reduces the negative impacts that the extraction and processing of virgin materials have on the environment.Many pieces of equipment used in the recycling industry rely on hydraulic hoses.
Our hoses are made from robust and durable material to guarantee the quality necessary to keep the recycling industry operating. We take pride in our part in preserving and protecting our resources for ourselves and future generations.
Few things are more frustrating than a compactor stopping dead in its tracks because of a leaky hydraulic hose. With all the complex tools and equipment needed to dispose of waste properly, tough hoses are essential for getting the job done reliably. With PIRTEK, you can find suitable hydraulic and industrial hoses suited for your needs.
It isn’t news that production efficiency is critical in manufacturing projects. To keep those machines pumping, you need quality equipment that isn’t going to slow the process down. PIRTEK has what you need.
Trucks, oils, abrasive materials, there’s nothing gentle about transportation. That’s why you need equipment with durability to handle the job. PIRTEK’s industrial hoses are made with reinforced materials capable of withstanding demanding situations, offering a long service life.
The Earthmoving industry utilizes a wide array of machinery, some of which require unique fittings and hoses. We have an extensive range of hydraulic and industrial hoses, fittings, and adapters to work in conjunction with unique machinery.
At our PIRTEK Service & Supply Center, we offer custom machining and fabrication services that allow us to re-use or re-create those hard-to-find fittings or adapters, all while you wait.
Safety takes center stage when moving flammable content like oils and gasses. A bursting hose will not only send harmful chemicals seeping into the earth, but it will also put the lives and well-being of your employees at risk.
Don’t leave the safety of your employees and the worksite up to chance. Call your local PIRTEK today to schedule a preventative hose maintenance appointment.
Hoses used for transferring rough materials go through some of the most strain of any equipment at a worksite. You need durable, reliable equipment. Our reinforced hoses are abrasion-resistant. They move materials quickly, safely, and best of all, they’re built to last.
PIRTEK’s hoses were made to weather the wear and tear of material handling. With several options to choose from, we’ll have the proper hose for your needs.
With PIRTEK’s maintenance and replacement program, you can rest assured that your hoses are working efficiently and safely, ensuring your production continues smoothly.
Hose failure may lead to spills and environmental damage. Depending on local laws, spills will result in hefty fines or even jail time. Get your hands on quality PIRTEK equipment and ensure a safe environment.
Our professional training and products make PIRTEK the best choice for durable hoses that will stop contaminants from damaging the delicate ecosystem. Avoiding disaster is easy with PIRTEK.
Many PIRTEK locations carry high-performance automotive hoses and fittings for all your needs. We"re the Official Hose Supplier of Team Penske, INDYCAR®, and the Indianapolis Motor Speedway®!
PIRTEK’s products can considerably speed up your landscaping operations while keeping your staff safe. Our hoses can quickly move soil, water, and decorative stone materials, making them perfect for your job site.
PIRTEK has the most durable, reliable hoses on the market, and our professionally trained technicians are available for emergency on-site service 24/7/365.
In addition to the large selection of hoses and accessories we offer, many of our technicians have completed the MSHA 24hr safety training course. With this additional training, they can upgrade and modify the hoses on your mining equipment without the time and attention of your crew.
Many of PIRTEK’s hoses have been certified by the U.S. Coast Guard and have been reinforced to handle rough situations while retaining higher flexibility than others on the market. We also supply hydraulic and industrial hoses used in manufacturing fighter jets for the Air Force and hoses used by the Navy and the U.S. Marines. Whether it’s general maintenance, training, or active combat, your hoses must be reliable.
Reliability is king in high-stress environments. The last thing you need is for a hose to tear or burst at a critical moment. PIRTEK’s hoses are reinforced to ensure the product that reaches your hands is of a quality you can trust.
When crops are involved, it’s crucial to have reliable gear with a long lifespan. Industrial hoses serve many purposes here, including transferring water, gasoline, hydraulic fluid, and compressed air.
Boston, MA Local 718 members are responding to fires around the city with stronger, heat-resistant hoses on their fire apparatus thanks to a $45,000 donation from the Last Call Foundation.
“These hoses will save not just the lives of fire fighters, but the lives of civilians for years to come,” said General President Edward Kelly. “That’s all thanks to Kathy Crosby-Bell and the Last Call Foundation.”
Crosby-Bell founded the Last Call Foundationafter her son, Local 718 member Michael Kennedy and fellow fire fighter Lt. Edward Walsh died in a wind-driven, nine-alarm March 2014 fire. The two became trapped in the building’s basement as the blaze worsened. They called for water but did not receive any. It was later learned that their hoseline had burned in half.
Crosby-Bell, by asking questions and conducting her own research, found that national standards do not require hose manufacturers to test until failure during thermal testing, and most hoses on the market fail within 2-3 minutes.
“I was shocked and appalled that the hoses fire fighters use to respond to calls with every day fail that quickly,” she said. “I knew the Last Call Foundation’s next move would be to fund research to find a hose material that could take the heat.”
Crosby-Bell and the foundation’s board were impressed. Snap-tite representatives said they could do better. They returned with a hose that would last up to 50 minutes and pass all the tests required by national standards.
The foundation worked with the Boston Fire Department to organize the $45,000 donation and the purchase of the hoses. Each fire apparatus now has 100 feet of Snap-tite hoses.
“Had these hoses been in place in 2014 – had Michael and Eddie had water in that basement – it would have been a different story, it would have been a different fire,” said Kelly. “As happens in the wake of tragedy, the grief and pain in those left behind can be turned into the winds of change. Kathy Crosby and the Last Call Foundation have changed the lives of hundreds of thousands of fire fighters through all their ongoing efforts.”
There are many reasons for the failure of hydraulic hoses, but with proper precautions, the most common failures can be avoided. The following are the most common reasons for hose failures summarized by Industrial Hose Suppliers:
Corrosion of Hydraulic Hoses often leads to external leakage. Corrosion of the inner rubber layer is usually caused by concentrated high-speed fluid, or by fine particles in the fluid.
In order to avoid corrosion of the inner rubber layer, determine the appropriate hose size according to the recommended maximum flow rate. In addition, it should be ensured that the hose assembly does not produce excessively tight bends, and that the fluid medium does not cause excessive abrasion of the inner rubber layer of the hose. During the hose assembly process, it is very important to comply with the maximum bending radius and diameter requirements specified in each hose engineering specification.
Incompatible fluids will cause deterioration, swelling and delamination of the inner rubber layer of the hose assembly. In some cases, the inner rubber layer may also be partially destroyed.
The hose must be compatible with the fluid being transferred. Make sure that the fluid is not only compatible with the inner rubber layer, but also with the outer rubber layer, joints and even O-rings.
The inner rubber layer of the hose may have many tiny cracks due to old or dry air. Sometimes, this type of failure is difficult to find because the hose can still remain flexible, but there will be signs of external leakage.
To avoid dry or stale air problems, you should verify that your hose rating is suitable for extremely dry air. For these applications, it is best to choose a hose with PKR or EPDM inner rubber material. If possible, the dew point of the air should be increased.
In vacuum or suction applications, if the bending radius is exceeded, the hose may become flat in the bending area. This will hinder or restrict the flow of media. If the bend is too severe, the hose may become kinked. In order to prevent malfunction of the minimum bend radius hose, the recommended bend radius should be carefully checked.
When the hose assembly is not properly crimped, it may cause a very dangerous situation. The connector must be pushed completely onto the hose in order to meet the recommended insertion depth requirements. The grip on the last lap of the connector housing is very important for the strength of the hose.
For hydraulic hose assemblies, contamination can cause various problems. When cutting the hose, metal particles and debris may be deposited in the hose if it is not properly flushed. The abrasive left in the hose will contaminate the hydraulic system. In addition, it may also cause small cracks in the inner tube of the hose assembly, which may lead to leakage.
To prevent hose failure due to contamination, the hose must be properly cleaned before being inserted into the joint. Before inserting the joint, the inner tube should be very clean. After the assembly is crimped, make sure to install the end to keep the hose clean and avoid secondary pollution during transportation.
Overheating of the hose assembly can also cause hose failure. Overheating will cause hoses to become very hard, especially High Pressure Hydraulic Hose. The inner hose will harden and begin to crack because the plasticizer in the elastomer will begin to decompose or harden at high temperatures. In some cases, the cover layer may show signs of excessive drying. After the hose assembly is removed, it may retain the shape it was installed in. If it is bent, a cracking sound will be heard.
In order to prevent the hydraulic hose assembly from overheating, it should be confirmed that the rated temperature of the hose meets the temperature requirements of the application. In addition, lowering the ambient temperature or using protective covers and shielding layers will protect the hose from nearby high-temperature areas.
Hydraulic hoses need to go through harsh environments every day, and the effects will eventually show up on the hoses. If the inspection is not performed regularly, wear and tear may cause the hose assembly to rupture and leak. If the hose is rubbed excessively against an external object or even another hose, the coating layer on the hose will be worn away and eventually the strengthening layer will be worn away.