kelly hose failure brands
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
Rotary hose, Kelly hose, cement hose, mud hose, jumper hose and vibrator hose and choke & kill hoses are the most popular oilfield rubber hoses. They convey high-pressure drilling fluid from one place to another. Many end fittings are provided to satisfy different applications. Most end fittings are made according to API standards. Special order is also available.
Owing to over twenty years market experiences in supplying high-pressure flexible oilfield rubber hoses, Hebei Qianli Rubber Products Co., Ltd. has been an important partner of many famous customers including America, East Asia, Africa and other countries and regions in the world.
Oilfield drilling hoses are vital components for rig drilling systems. Rotary drilling hose, mud hose, cement hose, Kelly hose, vibrator hose are working under high-pressure. Once the hose failure, it will cause catastrophic damage to the equipment, body health and property. Our professional engineers can help you solve any problem in safe storage, handling and other technical problems.
Drilling hoses should work in harsh environments. Therefore, high performance such as abrasion resistance, pressure capacity and life expectancy should be paid much attention to when you select them. If you have any problem with the drill hoses, contact us – bond@hebeiqianli.com.
Our drilling hoses are equipped with API end fittings – flanges, NPT threads and butt-weld unions to meet requirements on the market. Bespoke end fittings are also available.
13 Causes Of Hose Failure 1) Mis-application -Perhaps the greatest cause of failure is using a hose, fitting, or clamp in an application that it is not designed for.
2) Kinking at or near the fittings -Once the barb of the fitting cuts into the tube of the hose, the product being conveyed can escape into the reinforcement and eventually lead to bubbling or blistering of the cover within several feet of the end.
3) Temperature Exposure- As temperature increases pressure ratings decrease. Excessive hot or cold temperatures will lead to discoloration, cracking, or hardness - as well the build up of static electricity if hose wire has not been ground properly.
5) External damage to hose carcass -Kinks, crushed sections, and cover damage which exposes reinforcement will eventually break down the reinforcement and lead to a hose failure.
6) Exceeding the minimum bend radius -Kinking, crushing, or forcing a hose to bend beyond its minimum bend radius (measured from the inside edge of the hose, not the centerline). This is commonly seen on high pressure hoses or vacuum hoses.
7) Defective hose or improperly installed or selected clamp -Failure from a defective hose will typically occur in the first few hours of service, such as pin holes, blow-outs, or tube and cover separation. Improperly installed or selected clamps can result in the coupling ejecting from the end of the hose. Always confirm the manufacturer recommendations based on STAMPED information.
8) Tube or cover not compatible with fluids or environment -Usually results in discoloration, swelling, sponginess, or the breakdown of the hose carcass. For material handling hoses, always rotate to ensure even wear of the hose tube.
9) Old age -Hose is not ‘pipe’, it is a flexible component that will degrade over time. Shelf or service life will range from 1 to 20+ years, depending on its composition, application, and environment. Older hoses become discoloured, stiff, or burst at low pressures.
10) Incorrect hose length -Too short of a length does not allow the hose to expand/contract due to changes in pressure or temperature and causes excessive stress on the fittings or hose reinforcement.
11) Twisting hose during installation or service -Twisting a hose rather than naturally bending the hose will reduce life. It is estimated a 7% twist when installing a hose in a permanent application can reduce hose life by 90%.
12) Poor workmanship -Hose and fittings are made of a unique blend of different materials with complex manufacturing methods - human error, inconsistent machinery, or poor product quality or raw materials can result in defects or variances greater than allowable tolerances. As for failure at the end fitting, ends blowing off assemblies can be a result of sub-standard coupling procedures or due to the “mixing-and-matching” of incompatible hose, couplings, or clamps.
13) Contaminated media being transferred -Foreign particles or residue in the fluid or air can flow through the tube and break it down or wear it out prematurely. Always clean hoses prior to installing in field to ensure there is no cross-contamination.
Drilling hose also called Oilfield drilling hose, rotary drilling hose, is hollow, thin-walled, steel or aluminium alloy piping that is used on drilling rigs. It is hollow to allow drilling fluid to be pumped down the hole through the bit and back up the annul-us. It comes in a variety of sizes, strengths, and wall thicknesses, but is typically 27 to 32 feet in length (Range 2). Longer lengths, up to 45 feet, exist (Range 3).
Oilfield drilling hoses have found their wide application in the extraction of minerals such as oil & gas drilling. With the help of the drill pipe, a drilling mud is injected into the well at a very high pressure, most often technical water, hydrogel solution or clay-based solutions. The drill hose is also used between oil tankers and drilling wells in the sea. Drilling hoses can be used on stationary and mobile drilling rigs, for drilling wells in the sea.
The drilling rotary hose is suitable for flexible connection between the top of the drilling riser and the swivel which can move vertically. It resists corrosion of hydrogen sulfide and can deliver water, oil, mud high‐pressure media.
Rotary drilling hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C. It is often used for oil fields, cement repairing, geological exploration and water conveyance for coal excavation. It is composed of three parts: tube, reinforcement and cover. The tube is made from NBR, which is resistant to abrasion, corrosion and oils. The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure. The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight. The hose has longer service life as a result.
Cover: high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures, JYM can provide a range of drilling and cementing hose solutions to meet these challenging conditions. Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The JYM range supports the pumping of mud at very high pressure during drilling and exploration campaigns.
JINYUAN RUBBER CO., LTD. has been an important partner of many famous customers including America, East Asia, Africa and other countries and regions in the world. Oilfield drilling hoses are vital components for rig drilling systems. Rotary drilling hose, mud hose, cement hose, Kelly hose, vibrator hose are working under high-pressure. Once the hose failure, it will cause catastrophic damage to the equipment, body health and property. Our professional engineers can help you solve any problem in safe storage, handling and other technical problems. Our drilling hoses are equipped with API end fittings – flanges, NPT threads and butt-weld unions to meet requirements on the market. Bespoke end fittings are also available. Hose quality is our life. It is our aim to provide constantly high level of quality. All production processes and procedures have been strictly inspected. The final inspection before shipment is the strictest and any inferior products are not allowed in our company. When you purchase our products, we will provide considerable after-sales service. If the drill rotary hoses fail in warranty time, they can be returned without costing you one cent of shipment.
Flexible connection between standpipe andswivel (Rotary Drilling) or betweenpump and standpipe (Rotary Vibrator) for pumping mud at extra high pressure inoil drilling and exploration work. Meets the high demands of directional drillingand down linking with negative pressure pulses and elevated temperatures. Thishose can also be used as a Motion Compensator hose for stabilization of rotarydrilling and pumping equipment against vertical wave action on offshore drillplatforms. The Motion Compensator hose is not recommended for phosphateester fluids.
A rotary/pumper hose is used in oil well drilling. It acts as the crucial instrument in the connection being made between the standpipe and the swivel.
A rotary hose is also used as a means of permitting the kelly to be either raised or lowered through the drilling process while also allowing the drill bit to be raised with the drillstring. For this reason, it is also often referred to as a “kelly hose.”
Rotary hoses also function during the process that allows the drilling fluid to be pumped through the hose when the bit and drillstring are raised and lowered.
This process is imperative in the completion of the drilling process. The drillstring portion of the drilling line and the connection to the rotary hose is thus crucial.
A large-diameter (3- to 5-in inside diameter), high-pressure flexible line used to connect the standpipe to the swivel. This flexible piping arrangement permits the kelly (and, in turn, the drillstring and bit) to be raised or lowered while drilling fluid is pumped through the drillstring. The simultaneous lowering of the drillstring while pumping fluid is critical to the drilling operation.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
lowering the drill string and pumping drilling mud is very important to the drilling process and when these hoses go down or fail in service a entire rig can shut down.
Made of heavy rubber and steel cables the hose is basicly flexible piping that allows the Kelly and the bit and drill string to be raised and lowered while the drilling fluid is pumped through drill string.
Rotary Drilling/Pumper hose is mainly used for conveying water-based or oil-based mud and other fluids in the working temperature of -30 °C to +82 °C.
The reinforcement is made from 2-8 layers of high tensile and high strength spiraled steel wire, making the hose have solid structure and resistant to high pressure.
The cover is made from high quality synthetic rubber, mainly chloroprene rubber, making the hose resistant to abrasion, corrosion, cut, weather, ozone, aging and sunlight.
A Kelly hose (also known as a mud hose or rotary hose) is a flexible, steel reinforced, high pressure hose that connects the standpipe to the kelly (or more specifically to the goose-neck on the swivel above the kelly) and allows free vertical movement of the kelly while facilitating the flow of drilling fluid through the system and down the drill string.
Flexible drilling rubber hoses play an important role in petroleum extraction. They should suffer high operating pressure, extreme operating temperature, abrasion and other inferior elements. Our special compounded synthetic rubber has been proven an effective and economical way to reject these problems. All our oilfield drill hoses are manufactured as API 7K or other related specifications.
Steel cable reinforcement loads most working pressure up to 15,000psi. The wires are usually zinc-plating or copper platting to improve steel wire resistant against rust and corrosion. Due to the thick reinforcement, the hoses should be handled or stored in correct way to avoid kicking or crushing. They will substantially decrease their rated operating pressure.
We are global leader in the design, manufacture and supply of high pressure hoses.As drilling operation methods evolve, become deeper, with increasing pressure and higher temperatures,
We have over 50 years of experience in metallic reinforced bonded elastomer hoses and has been the first company to obtain certification for all three governing industry standards: API 7K, 16C and 17K standard.
We have since built up a broad portfolio for a variety of drilling applications, such as flexible choke & kill Lines, rotary & vibrator hoses, managed pressure drilling hoses to meet the needs of both onshore & offshore drillers and distributors.
Our key offering includes rotary drilling / vibrator hose grade D and E, choke and kill, cement and sour hoses. The supports the pumping of mud at very high pressure during drilling and exploration campaigns.
Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose.
The lining material is selected to withstand chemical and heat effects of drilling mud, well effluents, cement slurry, hydraulic fluid or whatever substance is conveyed through the hose.
High-pressure mud hose also called rotary hose, vibrator hose or jumper hose, is used to convey drilling fluid from mud pump to the mud standpipe manifold on the drill floor.
Your car or truck’s radiator hoses, which connect the engine to the radiator, are important components that maintain consistent internal engine temperatures. The upper hose connects to the top of the engine, while the lower hose connects to the bottom. Coolant flows through the engine to cool internal temperatures and works with the hoses. Radiator hoses carry hot coolant away from the engine and into the radiator, a large tank with small channels where the coolant flows to dissipate heat. Radiator fans, which are located behind the radiator, help cool the antifreeze or coolant once it enters. The radiator hoses also carry the coolant back into the engine to absorb the heat created during the combustion process. Once the engine reaches operating temperatures, the hot coolant cycles back to the radiator where it is cooled again. Because the engine can reach extreme temperatures, the coolant is often extremely hot. Over time, hot coolant can cause radiator hoses to deteriorate from the inside out.
Replacing your radiator hoses is one way to minimize the chance of engine failure and breakdowns. A visual inspection of your hoses can help you determine the proper time to replace them. Cracks, bulges, and hardened hoses are all signs that your radiator hoses are nearing the end of their useful life. Poor heating system performance also indicates a problem with your hoses. Heat, vibrations, and corrosion are all contributing factors to bad radiator hoses. A coolant leak in either green, red, or yellow liquid is another warning sign of a cracked or corroded radiator hose that should be replaced. Bad hoses can cause serious engine damage through an overheating engine or catastrophic failure. At the first sign of a bad radiator hose, be sure to contact our service staff to have your radiator hose replaced.